Dryer Filter Interlock Cover for Forgotten Mesh Prevention

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Solution Overview

Problem

Clothes dryers often malfunction due to forgotten filtering meshes, which allow debris and flocks to enter the machine, reducing efficiency and causing malfunctions.

Innovation Solution

A laundry treatment device with a position limiter that switches between two positions, preventing the cover from closing when the filter assembly is not mounted, reminding users to reinstall it and preventing debris entry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the filter assembly is made detachable for cleaning, then the ease of operation is improved, but the reliability deteriorates due to users forgetting to reinstall it

Engineering Contradiction:
Improvefilter assembly cleaningVSAvoidmachine operation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The position limiter provides visual feedback by protruding when the filter assembly is missing, immediately informing the user that the filter is not properly installed. This feedback mechanism prevents the reliability issue of forgotten filter reinstallation while preserving the ease of cleaning through detachable design.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The position limiter acts as an intermediary between the filter assembly installation state and the user. It translates the physical state of filter installation into a visible signal (protrusion or retraction), enabling users to understand the system state without directly inspecting the filter assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the position limiter prevents cover closing, then the reliability is improved by preventing debris entry, but the device complexity increases

Engineering Contradiction:
Improvedebris preventionVSAvoidmechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The position limiter automatically performs its function of preventing cover closing when the filter assembly is missing, without requiring additional control mechanisms or user intervention. The mechanical design itself provides the protective function, reducing the need for complex control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The position limiter is extracted as a separate, simple mechanical component from the main cover closing mechanism. This allows it to function independently with minimal complexity, providing reliable debris prevention through a dedicated but simple element.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively prevents malfunctions by reminding users to reinstall the filter assembly, enhancing the security and practicality of the laundry treatment device.

Implementation Method 1

a reset member configured to constantly apply a pushing force on the position limiter in a direction towards the first position

Methodology Applied
Scientific EffectElastic force: Spring

Data Source

PatentEP3272932B1Laundry treatment device
Publication Date: 2019.03.27 WUXI LITTLE SWAN ELECTRIC CO LTD
  • EP3272932B1 patent drawingFigure 1
  • EP3272932B1 patent drawingFigure 2
  • EP3272932B1 patent drawingFigure 3

AI summary

A laundry treatment device (100) is provided, and includes a cabinet, an inner drum (120), a cover, a position limiter (140), a reset member (150) and a filter assembly (160). The inner drum (120) is disposed in the cabinet and has an air outlet (121) and an opening (122). The cover is disposed to the cabinet and configured to open or close the opening (122). The position limiter (140) is switchable between a first position and a second position. When located at the first position, the position limiter (140) stops the cover from closing the opening (122), and when the position limiter is located at the second position, the cover closes the opening. When the filter assembly (160) is removed from the air outlet, the position limiter is located at the first position, and when mounted at the air outlet (121), the filter assembly pushes the position limiter to switch the position limiter to the second position.