Multi-Compartment Dryer Heater Control Under 30A Power Limits

The patent implements dynamic power allocation where the relay system continuously monitors temperature sensors and adjusts heater operation in real-time. When one compartment reaches target temperature, its heater is deactivated and power is dynamically redirected to another compartment that still requires heating. This dynamic switching enables the system to serve multiple compartments sequentially at full power rather than being limited to simultaneous operation at reduced power.

The system employs periodic heating cycles where different compartments are activated in sequence rather than continuously simultaneously. The control method monitors temperature thresholds and periodically switches power allocation between compartments based on their respective heating needs. This periodic action pattern allows full-power operation to be distributed across multiple compartments over time, achieving equivalent total heating capacity without exceeding current limits.

The relay system is designed as a multi-functional component that performs both power switching and temperature-based control logic. The same relay infrastructure serves multiple heaters across different compartments, and the control method integrates temperature monitoring and power allocation decisions within a unified control framework. This universal approach consolidates what could be multiple separate control systems into a single integrated solution, reducing overall system complexity.

The control system utilizes temperature sensors positioned within each compartment to automatically detect when heating targets are reached. When a sensor indicates the target temperature is achieved, the system automatically diverts power to another compartment without requiring manual intervention or complex external control logic. This self-service mechanism simplifies the control architecture by leveraging the inherent feedback from temperature sensors to drive power allocation decisions.