Dryer Lint Depot Detection Using Timed Rinse Signals

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Solution Overview

Problem

Existing dryers lack an efficient method to determine when the lint depot is full, leading to potential overheating, clogged filters, and increased maintenance needs, as existing solutions are complex or limited in the number of drying processes they can handle.

Innovation Solution

A dryer with a time measuring device that measures the interval between rinsing and sensor signals from level sensors to determine the filling level of the lint depot, allowing for reliable indication of when the lint depot needs emptying, and a fluff depot with a filter that separates aqueous liquids from lint, enabling easy detection of filling levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a lint filter is used to collect fluff from the process air, then fluff filtration is improved, but the filter can clog and represent significant flow resistance

Engineering Contradiction:
Improvefluff filtration effectivenessVSAvoidair flow through system
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies preliminary action by automatically rinsing the lint filter with water before it becomes completely clogged. The control unit monitors the filter's state and initiates a rinsing cycle to remove accumulated fluff, preventing the filter from reaching a state of significant flow resistance. This proactive maintenance approach keeps the filter operating efficiently without interrupting the drying cycle.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the lint depot is monitored using complex sensor arrangements, then filling level detection is improved, but device complexity increases

Engineering Contradiction:
Improvelint depot filling level detectionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the filling level detection function from complex sensor arrangements and implements it through a simpler level sensor in the water reservoir. Instead of monitoring the lint depot directly with complex sensors, the system monitors the water level in the reservoir that receives rinsed water from the lint filter. This indirect measurement approach simplifies the sensor system while maintaining adequate filling level detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If the lint depot is monitored using expensive detection systems, then filling level identification is improved, but manufacturing cost increases

Engineering Contradiction:
Improvelint depot fullness detectionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs a cost-effective level sensor in the water reservoir instead of expensive detection systems. The level sensor is a simple, inexpensive component that adequately performs the filling level detection function. This approach prioritizes functional adequacy over high-precision measurement, reducing manufacturing costs while maintaining sufficient monitoring capability to prevent lint depot overflow.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of operation

If fluff is stored in dried state in a container, then storage is simplified, but the fluff occupies relatively large volume

Engineering Contradiction:
Improvefluff storage simplicityVSAvoidlint depot volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent changes the physical state parameter of the stored fluff from dried to wet/moist. By collecting fluff in its wet state directly from the rinsing process, the fluff occupies less volume due to compaction and water displacement. The level sensor monitors the water-fluff mixture level in the reservoir, enabling adequate space management despite the volume reduction from storing wet rather than dried fluff.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for simple and reliable detection of the lint depot's filling level, preventing overheating and clogging, and ensuring timely maintenance, thereby improving the operational efficiency and safety of dryers, especially heat pump models.

Implementation Method 1

a filter (7) that is permeable to an aqueous liquid but retains lint

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

the warm and humid process air is then fed into a heat exchanger as a heat sink, where the warm and humid process air is cooled while the water condenses out

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

a heat source for heating the process air before it enters the drying chamber

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP3117036B1Dryer with flushing device and lint receptacle, and method for operating same
Publication Date: 2017.12.13 BSH HAUSGERATE GMBH
  • EP3117036B1 patent drawingFigure 1
  • EP3117036B1 patent drawingFigure 2
  • EP3117036B1 patent drawingFigure 3

AI summary

The invention relates to a dryer 1 with a drying chamber 2 for laundry articles 3 to be dried; a process air channel 4, in which a fan 5 for conducting process air, a heat sink 21, a heat source 23, and a lint screen 12 are located; a control unit 18; a liquid sensor 9, 10, 30; a flushing device 11, 15; and a collecting device 6 for condensate and/or lint. The collecting device 6 is designed as a lint receptacle with a filter 7 which is permeable for an aqueous liquid but which retains lint. The dryer also comprises a tub 8 for receiving the liquid allowed through the filter 7, and the tub 8 is paired with at least one fill state sensor 9, 10 with which an aqueous liquid which has flowed from the lint receptacle 6 into the tub 8 through the filter 7 can be detected. A time measuring device 19 is provided which is designed to measure a delay between a flushing process of a dryer component 12, 21 and a sensor signal of the at least one fill state sensor 9, 10 and/or a sensor signal of a lint receptacle sensor 30. The invention further relates to a method for operating said dryer.