Laundry Dryer Panel Frame Layout for Easier Heater Assembly Repair

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Solution Overview

Problem

Existing laundry dryers face inconvenience in repairing or replacing the control panel and heater assembly due to their fixed securing, making maintenance difficult and time-consuming.

Innovation Solution

A laundry dryer design that allows for the selective mounting and dismounting of the control panel on either side of the front and easy removal of the heater assembly without disassembling the entire body case, using a panel frame with openings for easy access and repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the control unit is fixedly secured to the body case, then the structural stability is improved, but the ease of repair deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of repair
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The control unit is divided into a detachable control panel and a body case. The control panel can be selectively mounted on the upper or lower side of the front of the body case, allowing easy removal for repair while maintaining structural integrity when assembled. This segmentation enables independent access to the control unit without disassembling the entire body case.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the heater assembly is fixedly mounted under the drum, then the structural stability is improved, but the ease of repair deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of repair
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The heater assembly is extracted from its traditional fixed position under the drum and relocated to a position accessible through an opening in the panel frame. This allows the heater assembly to be easily removed and replaced through the opening without requiring disassembly of the entire body case or drum, while maintaining stable operation when installed.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the control panel is fixedly mounted on one side, then the manufacturing simplicity is improved, but the adaptability deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The control panel mounting position is made dynamic and adjustable rather than fixed. The control panel can be selectively mounted on either the upper side or lower side of the front of the body case, providing adaptability for different installation environments and user preferences while maintaining relatively simple manufacturing processes.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates convenient replacement or repair of control panel components and heater assemblies, improving user experience and maintenance efficiency, especially when multiple dryers are arranged in various configurations.

Implementation Method 1

a heater assembly in the body case for heating air to supply hot air to the drum

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a fan for blowing the hot air to an outside of the laundry dryer through an inside of the drum

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

a drum in the body case for holding a drying object

Methodology Applied
Scientific EffectMechanical motion:

Data Source

PatentUS8434243B2Laundry dryer
Publication Date: 2013.05.07 LG ELECTRONICS INC
  • US8434243B2 patent drawing
  • US8434243B2 patent drawing
  • US8434243B2 patent drawing

AI summary

Laundry dryer including a body case forming an exterior of the laundry dryer, a drum in the body case for holding a drying object, a heater assembly in the body case for heating air to supply hot air to the drum, a panel frame on a front of the body case, having an opening in communication with a space having the heater assembly mounted therein, and a control panel mounted to the panel frame selectively, having buttons for making various operation, thereby permitting easy handling of the operation buttons on the control panel even if two or more than two dryers are arranged in any type, and improving workability of replacement or repair of the heater assembly.