Dryer Drum Rack and Hanger for Non-Tumble Specialty Drying

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Solution Overview

Problem

Conventional clothes dryers are inefficient when drying non-tumbleable items like sneakers or delicate articles, as tumbling increases noise and does not facilitate efficient drying, and existing solutions like removable shelves are inconvenient to store.

Innovation Solution

A clothes dryer with a rotatable drum featuring a movable flexible shelf and hanger mechanism that allows for non-rotational drying, enabling the drum to remain stationary while circulating heated air for efficient drying of specialty items.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a removable shelf is provided in the dryer, then specialty items can be dried, but the shelf must be stored outside the dryer when not in use creating inconvenience

Engineering Contradiction:
Improvedrying capability for specialty itemsVSAvoidconvenience of shelf storage
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The shelf is stored within the dryer drum when not in use, nesting the storage function inside the drying chamber. The shelf can be inserted into and removed from the drum, eliminating the need for external storage space and keeping the shelf conveniently available within the appliance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The shelf transitions between a static storage position and a dynamic extended drying position. The shelf is designed to be movable, allowing users to extend it when needed for drying specialty items and retract it when not in use, providing adaptability without compromising ease of operation.

Inventive Principle:
Principle #15Dynamics

2Productivity

If tumbling is used for all items, then the dryer operates continuously, but noise increases and drying efficiency decreases for items with internal cavities

Engineering Contradiction:
Improvedrying efficiencyVSAvoidnoise and poor air circulation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The drying process is segmented into different modes: tumbling mode for regular clothes and stationary air circulation mode for specialty items. The shelf provides a separate drying zone where items with internal cavities can be dried using gentle air flow without tumbling, improving drying efficiency while reducing noise for specific item types.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the drum rotates continuously, then drying proceeds without interruption, but items requiring non-tumble drying cannot be accommodated

Engineering Contradiction:
Improvedrying mode flexibilityVSAvoiddrying continuity
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The dryer drum serves multiple functions: it can rotate for conventional tumbling drying of regular clothes, or remain stationary to provide a stable platform for drying specialty items on the shelf using air circulation alone. This multi-functionality allows the same drum structure to accommodate different drying needs without sacrificing overall drying productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and flexible drying of specialty items without the need for external storage of shelves, reducing noise and improving drying efficiency by allowing for both hanging and flat drying within the dryer compartment.

Implementation Method 1

A blower circulates heated air within the drum

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

A heat source provides heated air to the drum

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS8087184B2Clothes dryer with extendable rack
Publication Date: 2012.01.03 HAIER US APPLIANCE SOLUTIONS INC
  • US8087184B2 patent drawing
  • US8087184B2 patent drawing
  • US8087184B2 patent drawing

AI summary

A drum for a clothes dryer includes a generally cylindrical sidewall rotatable about a horizontal axis. The sidewall has an outer wall and an inner wall. The inner wall defines an interior volume for receiving articles to be dried. A hanger mechanism is coupled to the inner wall. The hanger mechanism is configured to support items hanged therefrom for drying without rotation of the drum. A shelf is coupled to the inner wall. The shelf is movable between a retracted position and an extended position. When extended, the shelf is configured to support articles to be dried. The drum is stationary during drying cycles wherein the hanger mechanism and the retractable shelf are in use. A heat source is operated at a reduced power level when the drum is not rotated.