Tumble Dryer Vent Covering for Compressor Cooling and Noise Reduction

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Solution Overview

Problem

Condenser tumble dryers with heat pumps generate excessive noise due to openings for cooling components, particularly compressors, which increases noise levels compared to appliances without such openings.

Innovation Solution

The implementation of covering means, including immovable and movable cover elements made from air-permeable and sound-absorbing materials, to at least partially cover the openings for cooling, allowing for adjustable airflow and noise reduction, with optional electromechanical drive systems for automated control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If openings are provided in the housing for cooling the compressor, then the component cooling is improved, but the noise level increases

Engineering Contradiction:
Improvecompressor coolingVSAvoidnoise level
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies porous or perforated cover elements that allow air to pass through while reducing noise. The cover element includes numerous holes or pores that enable airflow for compressor cooling while the porous structure absorbs and attenuates noise, thus resolving the contradiction between cooling effectiveness and noise reduction.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The cover element acts as an intermediary between the opening and the external environment. It partially covers the opening to reduce noise while still permitting airflow, serving as a mediator that balances the conflicting requirements of cooling and noise reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If cover elements are used to reduce noise through openings, then the noise level is reduced, but the airflow for cooling is restricted

Engineering Contradiction:
Improvenoise levelVSAvoidairflow quantity
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The cover element is designed with porous or perforated structure that allows sufficient airflow through the material while the porous nature provides noise absorption. The distribution and size of holes are optimized to maintain adequate cooling airflow while achieving noise reduction.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs parameter changes by adjusting the size, distribution, and total area of holes in the cover element to optimize the balance between airflow quantity and noise reduction. By changing these parameters, the system achieves both noise reduction and sufficient cooling airflow.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If fixed cover elements are used to reduce noise, then the noise level is reduced, but the cooling performance cannot be adjusted

Engineering Contradiction:
Improvenoise levelVSAvoidcooling adjustment
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent introduces a movable cover element that can be adjusted between different positions, transforming a static noise reduction solution into a dynamic system. The cover element can be moved to change the degree of opening coverage, allowing adaptation of cooling performance while maintaining noise reduction capabilities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover element is designed as a separate, movable component that can be independently adjusted. This segmentation allows the cover to be moved to different positions along the opening, enabling flexible adjustment of the balance between noise reduction and cooling performance.

Inventive Principle:
Principle #1Segmentation

4Quantity of substance

If the cover element is made air-permeable for cooling, then the cooling airflow is maintained, but the noise absorption is reduced

Engineering Contradiction:
Improveairflow quantityVSAvoidnoise absorption
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes porous materials with optimized pore structure that simultaneously provide airflow permeability and noise absorption. The porous structure allows air to pass through for cooling while the tortuous path within pores creates friction and absorbs noise energy, achieving both functions concurrently.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The cover element employs composite material structure combining air-permeable properties with sound-absorbing characteristics. The composite design integrates materials or structures that provide both airflow channels and noise absorption mechanisms, resolving the contradiction between maintaining airflow and absorbing noise.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces noise emissions while maintaining adequate component cooling, enhancing operating comfort and convenience by allowing for customizable noise reduction and cooling settings through various drying programs.

Implementation Method 1

covering means, which are used to at least partially cover the at least one opening... made from air-permeable and sound-absorbing materials

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

made from air-permeable and sound-absorbing materials... allowing for adjustable airflow

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentEP2343410B1Domestic appliance with a housing comprising an opening and method for operating the same
Publication Date: 2016.01.06 BSH HAUSGERATE GMBH
  • EP2343410B1 patent drawing

AI summary

The operating comfort of a domestic appliance 1, in particular a tumble dryer 1, in particular a domestic appliance 1 with a heat pump 11, is to be further increased. A household appliance 1 is provided, which has a housing 2 and a component 14 arranged in the housing 2 , at least one opening 30 , 31 , 35 for the flow of air 34 for cooling the component 14 being formed in the housing 2 . Covering means 37 are provided for at least partially covering up the at least one opening 30, 31, 35. The top means 37 comprise a movable cover element 38, 44 which, between a top position, in which the cover element (38, 44) at least predominantly covers the at least one opening (30, 31, 35), and a release position, in which the cover element (38 , 44) which releases at least one opening (30, 31, 35), is movable. Electromechanical drive means (43, 46) are provided for moving the cover element (38, 44) from the top position to the release position and back, as well as a control device (23) for actuating the drive means (43, 46), which is designed to depending on the position of the cover (38, 44) to control a duration of a working process of the household appliance (1).