Dryer Venting Control Using External Atmospheric Feedback

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Solution Overview

Problem

Conventional dryer appliances are inefficient due to heat energy loss as warm, moisture-laden air is exhausted, and heat pump dryers face excessive thermal loads leading to reduced performance and reliability, with potential for undesired temperature increases in living spaces during warmer months.

Innovation Solution

A method and system for a dryer appliance that directs hot dry air into a drum and uses a controller to receive signals about external atmospheric conditions, directing air flow to an interior space when conditions are below a threshold, and activating an environmental control system to manage excess heat, thereby optimizing venting and reducing thermal loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If heat pump dryer uses a refrigerant cycle to condense water vapor and recycle air, then energy efficiency is improved, but excessive thermal load accumulates leading to reduced performance and reliability

Engineering Contradiction:
Improveenergy efficiencyVSAvoidperformance and reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent extracts excess thermal load from the sealed refrigerant system by introducing an air exchange system that vents hot air to the exterior environment. This separation allows the heat pump cycle to maintain efficient operation while the extracted thermal load is discharged outside, preventing accumulation that would reduce performance and reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary air exchange system that acts as a mediator between the sealed heat pump system and the external environment. This intermediary system manages thermal load by selectively exchanging air with the exterior, allowing the refrigerant cycle to operate efficiently while excess heat is transferred to the outside environment through the air exchange mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If hot air is vented to the exterior environment, then thermal load is reduced, but undesired increases in ambient temperature occur within living spaces during warmer months

Engineering Contradiction:
Improvethermal loadVSAvoidambient temperature increase
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback control system using sensors to monitor ambient temperature and humidity levels. Based on this feedback, the controller dynamically adjusts the air exchange rate and venting operations, reducing or preventing venting when exterior conditions would cause undesired temperature increases in living spaces, while still managing thermal load when conditions are favorable.

Inventive Principle:
Principle #23Feedback

3Loss of substance

If conventional dryer exhausts warm moisture-laden air, then moisture is removed from clothes, but heat energy is lost and additional energy must be provided to heat more ambient air

Engineering Contradiction:
Improvemoisture removalVSAvoidheat energy loss
Core Design Contradiction:
Loss of substanceVSLoss of energy

Solution Approach 1:

The patent applies the discarding and recovering principle by capturing moisture-laden air from the drying chamber, condensing the water vapor through the refrigerant cycle to remove moisture, and then recovering the heat from the condensed air to preheat incoming ambient air. This process maintains effective moisture removal while significantly reducing heat energy loss compared to conventional exhaust systems.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency by reusing heat within the dryer and reduces the risk of overheating, while minimizing the impact on indoor temperatures by strategically venting excess heat to interior spaces when necessary.

Implementation Method 1

One or more heating elements heat air prior to the air entering the drum

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a heat pump dryer uses a refrigerant cycle to both provide hot air to the dryer and to condense water vapor in air coming from the dryer

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

Since the moisture content in the air from the dryer is reduced by condensation over the evaporator, this same air can be reheated again using the condenser

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS11408116B2Dryer appliances and venting methods for dryer appliances
Publication Date: 2022.08.09 HAIER US APPLIANCE SOLUTIONS INC
  • US11408116B2 patent drawing
  • US11408116B2 patent drawing
  • US11408116B2 patent drawing

AI summary

A method of operating a dryer appliance includes directing a flow of hot dry air into a chamber defined within a drum of the dryer appliance. The method also includes receiving a signal indicative of an atmospheric condition external to the dryer appliance and determining whether the indicated atmospheric condition is less than a threshold. The method may further include directing a flow of air from the chamber to an interior space when the indicated atmospheric condition external to the dryer is less than the threshold, and activating a component of an environmental control system in communication with the interior space when the indicated atmospheric condition of the ambient environment external to the dryer is less than the threshold.