Drying Chamber with Rotating Valve for Wearable Electronics

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Solution Overview

Problem

Electronic devices, especially those worn on the human body like hearables and smart watches, face issues with moisture intrusion due to their hygroscopic materials and constant exposure to high humidity from human perspiration, leading to unintended battery shorts and premature battery draining.

Innovation Solution

The development of an apparatus and method involving a drying chamber with a rotating air valve, a pressure-generating device, a moisture-absorbing substance, and sensors that control airflow and humidity levels to effectively dry electronic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If hygroscopic plastics (ABS, polycarbonate, acrylic) are used to manufacture wearable electronic devices, then device strength and durability are improved, but moisture absorption increases

Engineering Contradiction:
Improvedevice strengthVSAvoidmoisture absorption
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

A desiccant (moisture-absorbing substance) is introduced as an intermediary component within the device housing to absorb moisture that accumulates in the hygroscopic plastics, thereby preventing direct harmful effects of moisture on electronic components while maintaining the structural integrity of the plastic housing

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device creates a dry, inert environment inside the housing by using the desiccant to maintain low humidity levels, protecting moisture-sensitive electronic components from damage even though the external environment and housing materials are prone to moisture absorption

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Productivity

If heat and vacuum pressure are applied to dry electronic devices with MEMs and diaphragms, then moisture removal is improved, but component damage increases

Engineering Contradiction:
Improvemoisture removal efficiencyVSAvoidcomponent integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The drying method changes the parameters of the drying environment by using ambient temperature and atmospheric pressure instead of high heat and vacuum, thereby removing moisture through controlled airflow and desiccant action without damaging sensitive MEMs and diaphragm components

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical vacuum system with a passive desiccant-based moisture absorption system combined with controlled airflow, eliminating the need for vacuum pressure while still achieving effective moisture removal from the device

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a consistent and reliable method for removing moisture from electronic devices, preventing battery shorts and extending the lifespan of the devices by maintaining them in a dry environment.

Implementation Method 1

pressurized airflow generated by a pressure-generating device

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

air passing through a moisture-absorbing substance

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS12215925B2Methods and apparatuses for drying electronic devices
Publication Date: 2025.02.04 REVIVE ELECTRONICS LLC
  • US12215925B2 patent drawing
  • US12215925B2 patent drawing
  • US12215925B2 patent drawing

AI summary

Methods and apparatuses for drying electronic devices are disclosed. An exemplary method comprises: placing a portable electronic device into a drying chamber; providing a first air channel, wherein the first air channel connects the drying chamber, a pressure-generating device, and a moisture-reducing device; generating a first air flow through the first air channel using the pressure-generating device; removing a first moisture from an interior of the portable electronic device to an exterior of the portable electronic device; detecting moisture removed from the portable electronic device; pausing the generating the first air flow through the first air channel based on the amount of moisture; providing a second air channel, wherein the second air channel connects the moisture-reducing device, the pressure-generating device, a valve, and an evacuation channel; generating a second air flow through the second air channel using the pressure-generating device; and removing a second moisture from the moisture-reducing device.