Surface Drying Device for Non-Permeable Sheets Using Coanda Air Shield
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Solution Overview
Problem
Existing drying systems for sheet-like non-permeable base materials with adhering liquids, such as paint or ink, face inefficiencies in evaporation drying due to high energy consumption and non-uniform solvent and coloring agent distribution, leading to incomplete drying.
Innovation Solution
A surface drying device incorporating high-temperature air nozzles, a heat-insulating air shield, and a retained air exhaust mechanism utilizing the Coanda effect to efficiently evaporate solvents, combined with optional warming mechanisms for enhanced drying efficiency and uniformity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If evaporation drying is used for sheet-like non-permeable base material, then drying of liquid adhering to surface is achieved, but drying energy becomes large
Solution Approach 1:
The drying process is segmented into multiple zones: a heating zone with high-temperature air nozzles for rapid evaporation, and a cooling zone with low-temperature air nozzles for controlled drying. This segmentation allows efficient energy use by concentrating heating only where needed rather than heating the entire material uniformly.
Solution Approach 2:
Different regions of the material receive different treatment: the surface with adhering liquid receives high-temperature air for rapid evaporation, while other regions receive lower temperature air. This local quality approach ensures effective drying of the liquid-bearing areas without wasting energy on already dry portions.
2Productivity
If local heating is applied to increase temperature of material, then evaporation drying is enhanced, but non-uniform solvent distribution causes non-uniform drying
Solution Approach 1:
The drying system uses periodic alternation between high-temperature air supply (for rapid evaporation) and low-temperature air supply (for uniform cooling and drying). This periodic action prevents overheating in localized areas while maintaining high drying speed through controlled thermal cycles.
Solution Approach 2:
The system incorporates sensors to detect the drying state of the material and automatically adjusts the temperature and air flow parameters. This feedback control ensures uniform drying by compensating for non-uniform solvent distribution in real-time, maintaining both high productivity and drying uniformity.
3Productivity
If drying device length is increased to improve drying efficiency, then drying performance is enhanced, but device compactness is reduced
Solution Approach 1:
Instead of extending the drying device in the horizontal direction (increasing length), the invention uses vertical arrangement of heating and cooling zones, and three-dimensional air flow patterns. This dimensional transformation achieves efficient drying while maintaining compact device footprint.
Solution Approach 2:
The heating function and cooling function are merged into a single integrated drying chamber with multiple air nozzle groups. This combination achieves the drying efficiency of a long device while maintaining compactness by consolidating functions in a compact configuration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution significantly enhances drying efficiency and uniformity on sheet-like non-permeable base materials, allowing for higher processing speeds and reduced thermal deformation, while maintaining compactness and minimizing heat influence on ink jet heads.
Implementation Method 1
an air shield zone forming portion, which is formed between the loading port and the unloading port, and is configured to form a heat-insulating air shield so as to cover the liquid adhering surface
Implementation Method 2
a retained air exhaust portion, which is formed in the air shield zone forming portion, and is configured to exhaust retained air retained on the liquid adhering surface of the sheet-like non-permeable base material to outside of the air shield zone forming portion through use of a Coanda effect
Implementation Method 3
an air nozzle configured to spray high-temperature air onto the liquid adhering surface of the loaded sheet-like non-permeable base material
Implementation Method 4
spray high-temperature air onto the liquid adhering surface
Data Source
AI summary
Provided are a surface drying device for a sheet-like non-permeable base material with enhanced drying efficiency on a surface of a sheet-like non-permeable base material having a liquid adhering to a surface thereof, and a printing apparatus and a printing method using the surface drying device. The surface drying device for a sheet-like non-permeable base material includes: a loading port for loading a sheet-like non-permeable base material with a liquid adhering surface; an air nozzle configured to spray high-temperature air; an unloading port for unloading the sheet-like non-permeable base material; an air shield zone forming portion, which is formed between the loading port and the unloading port, and is configured to form a heat-insulating air shield so as to cover the liquid adhering surface of the sheet-like non-permeable base material; and a retained air exhaust portion configured to exhaust retained air retained on the liquid adhering surface of the sheet-like non-permeable base material to outside of the air shield zone forming portion through use of a Coanda effect, to thereby replace liquid adhering surface air on the liquid adhering surface of the sheet-like non-permeable base material.


