Surface Drying Device for Non-Permeable Sheets Using Coanda Air Shield

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Solution Overview

Problem

Existing drying systems for sheet-like non-permeable base materials with adhering liquids, such as paint or ink, face inefficiencies in evaporation drying due to high energy consumption and non-uniform solvent and coloring agent distribution, leading to incomplete drying.

Innovation Solution

A surface drying device incorporating high-temperature air nozzles, a heat-insulating air shield, and a retained air exhaust mechanism utilizing the Coanda effect to efficiently evaporate solvents, combined with optional warming mechanisms for enhanced drying efficiency and uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If evaporation drying is used for sheet-like non-permeable base material, then drying of liquid adhering to surface is achieved, but drying energy becomes large

Engineering Contradiction:
Improvedrying effectivenessVSAvoiddrying energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The drying process is segmented into multiple zones: a heating zone with high-temperature air nozzles for rapid evaporation, and a cooling zone with low-temperature air nozzles for controlled drying. This segmentation allows efficient energy use by concentrating heating only where needed rather than heating the entire material uniformly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the material receive different treatment: the surface with adhering liquid receives high-temperature air for rapid evaporation, while other regions receive lower temperature air. This local quality approach ensures effective drying of the liquid-bearing areas without wasting energy on already dry portions.

Inventive Principle:
Principle #3Local quality

2Productivity

If local heating is applied to increase temperature of material, then evaporation drying is enhanced, but non-uniform solvent distribution causes non-uniform drying

Engineering Contradiction:
Improvedrying speedVSAvoiddrying uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The drying system uses periodic alternation between high-temperature air supply (for rapid evaporation) and low-temperature air supply (for uniform cooling and drying). This periodic action prevents overheating in localized areas while maintaining high drying speed through controlled thermal cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system incorporates sensors to detect the drying state of the material and automatically adjusts the temperature and air flow parameters. This feedback control ensures uniform drying by compensating for non-uniform solvent distribution in real-time, maintaining both high productivity and drying uniformity.

Inventive Principle:
Principle #23Feedback

3Productivity

If drying device length is increased to improve drying efficiency, then drying performance is enhanced, but device compactness is reduced

Engineering Contradiction:
Improvedrying efficiencyVSAvoiddevice compactness
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of extending the drying device in the horizontal direction (increasing length), the invention uses vertical arrangement of heating and cooling zones, and three-dimensional air flow patterns. This dimensional transformation achieves efficient drying while maintaining compact device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The heating function and cooling function are merged into a single integrated drying chamber with multiple air nozzle groups. This combination achieves the drying efficiency of a long device while maintaining compactness by consolidating functions in a compact configuration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances drying efficiency and uniformity on sheet-like non-permeable base materials, allowing for higher processing speeds and reduced thermal deformation, while maintaining compactness and minimizing heat influence on ink jet heads.

Implementation Method 1

an air shield zone forming portion, which is formed between the loading port and the unloading port, and is configured to form a heat-insulating air shield so as to cover the liquid adhering surface

Methodology Applied
Scientific EffectHeat insulation: Thermal Insulation

Implementation Method 2

a retained air exhaust portion, which is formed in the air shield zone forming portion, and is configured to exhaust retained air retained on the liquid adhering surface of the sheet-like non-permeable base material to outside of the air shield zone forming portion through use of a Coanda effect

Methodology Applied
Scientific EffectCoanda effect: Coanda Effect

Implementation Method 3

an air nozzle configured to spray high-temperature air onto the liquid adhering surface of the loaded sheet-like non-permeable base material

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

spray high-temperature air onto the liquid adhering surface

Methodology Applied
Scientific EffectConvection heating: Convection

Data Source

PatentUS10946673B2Surface drying device for sheet-like non-permeable base material, printing apparatus, and printing method
Publication Date: 2021.03.16 THINK LABORATORY CO LTD
  • US10946673B2 patent drawing
  • US10946673B2 patent drawing
  • US10946673B2 patent drawing

AI summary

Provided are a surface drying device for a sheet-like non-permeable base material with enhanced drying efficiency on a surface of a sheet-like non-permeable base material having a liquid adhering to a surface thereof, and a printing apparatus and a printing method using the surface drying device. The surface drying device for a sheet-like non-permeable base material includes: a loading port for loading a sheet-like non-permeable base material with a liquid adhering surface; an air nozzle configured to spray high-temperature air; an unloading port for unloading the sheet-like non-permeable base material; an air shield zone forming portion, which is formed between the loading port and the unloading port, and is configured to form a heat-insulating air shield so as to cover the liquid adhering surface of the sheet-like non-permeable base material; and a retained air exhaust portion configured to exhaust retained air retained on the liquid adhering surface of the sheet-like non-permeable base material to outside of the air shield zone forming portion through use of a Coanda effect, to thereby replace liquid adhering surface air on the liquid adhering surface of the sheet-like non-permeable base material.