Drying Device Partition Plate for Uniform Film Solvent Volatilization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing drying methods for organic films in display devices, such as OLEDs and LCDs, result in non-uniform film surfaces due to varying solvent volatilization rates across different areas, leading to reduced service life and display quality.

Innovation Solution

A drying device with a partition plate and exhaust mechanism that adjusts hole density and size to match natural drying rates, and a solvent adding mechanism to ensure uniform solvent volatilization across the film surface, using a carrying portion with a fence to control airflow and solvent distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If natural volatilization or conventional vacuum drying is used, then the drying process is simple, but the film surface becomes non-uniform due to varying solvent volatilization rates across different areas

Engineering Contradiction:
Improvedrying process simplicityVSAvoidfilm surface uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The drying chamber is segmented into multiple zones with different exhaust capacities. The partition plate divides the chamber into a first drying chamber (with smaller exhaust capacity) and a second drying chamber (with larger exhaust capacity), allowing different regions to have optimized drying conditions for their specific needs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the drying chamber are given different exhaust capacities matched to their local drying requirements. The partition plate with selectively positioned and sized exhaust ports creates local variations in exhaust capacity, ensuring each area has the appropriate drying strength for its position relative to the substrate.

Inventive Principle:
Principle #3Local quality

2Device complexity

If exhaust port is arranged at the corner of the vacuum furnace, then the device structure is simple, but the airflow distribution becomes non-uniform resulting in changed solvent volatilization rates in different areas

Engineering Contradiction:
Improveexhaust port arrangementVSAvoidsolvent volatilization uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The exhaust system is segmented into multiple exhaust ports distributed across the partition plate rather than concentrated at a single corner location. This segmentation of the exhaust function creates more uniform airflow distribution throughout the drying chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition plate acts as an intermediary structure that mediates between the substrate and the exhaust mechanism. It distributes the exhaust function across multiple locations and uses the holes of different sizes to regulate airflow, creating uniform solvent volatilization rates across different areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the partition plate has uniform hole distribution, then the structure is simple, but it cannot compensate for the naturally higher volatilization rate at edge areas

Engineering Contradiction:
Improvepartition plate structureVSAvoiddrying rate uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The partition plate is designed with non-uniform hole distribution where the density and/or size of holes vary in different regions. Specifically, edge areas have holes with larger total cross-sectional area or higher density to compensate for their naturally higher volatilization rates, while central areas have smaller or sparser holes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The parameters of the exhaust ports (hole size, hole density, cross-sectional area) are changed across different regions of the partition plate. This spatial variation in exhaust port parameters allows the system to compensate for position-dependent volatilization rate differences and achieve uniform drying across the entire substrate surface.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves uniform solvent volatilization rates across the film surface, improving the uniformity and longevity of the dried film, thereby enhancing the display device's performance and display effect.

Implementation Method 1

The exhaust mechanism is used for exhausting air

Methodology Applied
Scientific EffectAirflow: Convection

Implementation Method 2

the solvent in different areas of the film layer to be dried has substantially the same volatilization rates during a drying process

Methodology Applied
Scientific EffectSolvent volatilization: Evaporation

Data Source

PatentUS10549551B2Drying device and drying method using the same
Publication Date: 2020.02.04 BOE TECHNOLOGY GROUP CO LTD
  • US10549551B2 patent drawing
  • US10549551B2 patent drawing
  • US10549551B2 patent drawing

AI summary

The present invention provides a drying device and a drying method using the same. The drying device comprises a drying portion and a carrying portion, the carrying portion is used for carrying a substrate formed with a film layer to be dried, and the drying portion is arranged to face the film layer to be dried so as to dry the film layer to be dried.