Drying Duct Nozzle Layout for Efficient Laundry Steam Generation

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Solution Overview

Problem

Laundry machines with integrated drying functions struggle to efficiently generate steam for laundry freshening and sterilization, as they lack optimized control and utilization of drying mechanisms, leading to insufficient steam production compared to independent steam generators.

Innovation Solution

A laundry machine design featuring a tub or drum with a duct system that includes a heater, nozzle, and blower, where the nozzle directly ejects water onto the heated space to generate steam, and the blower blows air to distribute the steam efficiently within the tub or drum, optimizing steam generation and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a drying mechanism is used for steam generation without additional devices, then production costs are reduced, but steam generation efficiency is insufficient

Engineering Contradiction:
Improveproduction costVSAvoidsteam generation efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines the steam generation function with the existing drying mechanism by installing a heater and water supply device within the drying duct. This merging allows the drying system to perform dual functions (drying and steam generation) without adding a completely separate steam generator, thereby reducing production costs while improving steam generation efficiency

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a water supply device as an intermediary component that delivers water to a specific heating zone within the duct. This intermediary mechanism enables efficient steam generation by precisely controlling where and how water is converted to steam, resolving the contradiction between using simple existing structures and achieving high steam generation efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the heater heats a large space in the duct, then steam generation capacity increases, but energy consumption increases

Engineering Contradiction:
Improvesteam quantityVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by creating a concentrated heating zone within the duct rather than heating the entire duct space. The heater is positioned to heat only a specific localized area where water is supplied, and steam is generated efficiently in this focused zone. This localized heating approach increases steam generation capacity while minimizing energy consumption by avoiding unnecessary heating of large spaces

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables effective steam generation and distribution, enhancing laundry freshening, sterilization, and washing performance while reducing production costs and complexity.

Implementation Method 1

a heater (130) installed in the duct (100) and adapted to be heat only a predetermined space within the duct

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a nozzle (150) installed in the duct (100) and serving to directly supply water to the heated predetermined space

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a blower (140) installed in the duct and serving to blow air toward the predetermined space so as to supply the generated steam into the tub (30) or drum (40)

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP2623663B1Laundry machine with drying duct comprising a nozzle
Publication Date: 2018.04.04 LG ELECTRONICS INC
  • EP2623663B1 patent drawingFigure 1
  • EP2623663B1 patent drawingFigure 2
  • EP2623663B1 patent drawingFigure 3

AI summary

Disclosed is a laundry machine including a tub (30) in which wash water is stored and/or a drum (40) in which laundry is accommodated, the drum (40) being rotatably provided, a duct (100) configured to communicate with the tub (30) and/or drum (40), a heater (130) installed in the duct (100) and adapted to be heat only a predetermined space within the duct, a nozzle (150) installed in the duct (100) and serving to directly supply water to the heated predetermined space, and a blower (140) installed in the duct and serving to blow air toward the predetermined space so as to supply the generated steam into the tub (30) or drum (40).