Differential Scanning Calorimetry Using Immiscible Separation Fluids

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Solution Overview

Problem

Conventional differential scanning calorimetry (DSC) systems face difficulties in analyzing high concentration protein solutions due to gel formation, which blocks the sample cell and is hard to clean, limiting measurements to dilute protein concentrations, whereas therapeutic protein solutions require higher concentration analysis.

Innovation Solution

The method involves injecting a sample plug surrounded by immiscible separation fluids to maintain concentration and prevent gel formation, along with a pressure subsystem to rapidly depressurize and repressurize the sample cell, facilitating gel breakdown and cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high concentration protein samples are analyzed using conventional DSC systems, then the thermal properties of therapeutic protein solutions can be measured, but gel formation blocks the sample cell and makes cleaning difficult

Engineering Contradiction:
Improveprotein concentrationVSAvoidcleaning difficulty
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The sample is segmented into a small concentrated plug surrounded by separation fluids, preventing gel from blocking the entire cell. The gel forms only in the small sample volume rather than throughout the whole cell, making removal much easier.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Separation fluids act as intermediaries between the sample plug and the cell walls, preventing direct contact between the high concentration protein and the cell surface. This intermediary layer prevents gel adhesion to the cell walls.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If manual cleaning with fuming nitric acid is used to remove gel, then gel can be disintegrated, but the process is time-consuming and hazardous to operators

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidcleaning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent converts the harmful gel formation into a beneficial feature by using the gel's own properties against it. The gel forms in the small sample plug but can be easily disrupted by simple pressure cycling or flushing, transforming the problematic gel into a manageable byproduct that actually helps identify the sample position.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The sample plug is designed as a disposable, small-volume element that contains the problematic high concentration protein. After analysis, only this small plug needs to be removed rather than cleaning the entire cell, making the cleaning process trivial and eliminating the need for hazardous chemicals.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If small volume of highly concentrated sample is used, then DSC measurements can be performed on cleanable volumes, but hydrodynamic dispersion dilutes the sample concentration

Engineering Contradiction:
Improvesample volumeVSAvoidsample concentration
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

Separation fluids with matched viscosity and density act as intermediaries that suppress hydrodynamic dispersion. These fluids create a stable environment around the sample plug, preventing diffusion and maintaining concentration gradients during the measurement process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical parameters of the surrounding fluids (viscosity, density, flow rate) to optimize the stability of the sample plug. By carefully selecting separation fluids with appropriate properties, the system maintains sample concentration while allowing small volume injection.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reliable DSC measurements on high concentration protein solutions, enabling the analysis of samples with concentrations up to 100 mg/ml and beyond, while ensuring efficient cleaning of the sample cell without the need for hazardous chemicals.

Implementation Method 1

The first and second separation fluid on either side of the sample plug may counteract hydrodynamic dispersion of the sample, maintaining the concentration of the sample in the sample plug

Methodology Applied
Scientific EffectHydrodynamic dispersion: Dispersion (of waves)

Implementation Method 2

the first separation fluid and the second separation fluid may be immiscible with water. For example, a fluid immiscible with water may be one which maintains an interface between the fluid and water without forming a solution at the interface

Methodology Applied
Scientific EffectImmiscibility: Liquid-Liquid Extraction

Implementation Method 3

along with a pressure subsystem to rapidly depressurize and repressurize the sample cell, facilitating gel breakdown and cleaning

Methodology Applied
Scientific EffectPressure cycling:

Implementation Method 4

heating the sample cell and reference cell; and determining thermal properties of the sample using DSC analysis

Methodology Applied
Scientific EffectDifferential scanning calorimetry: Calorimetry

Data Source

PatentUS10386315B2Differential scanning calorimetry method and apparatus
Publication Date: 2019.08.20 MALVERN PANALYTICAL INC
  • US10386315B2 patent drawing
  • US10386315B2 patent drawing
  • US10386315B2 patent drawing

AI summary

A method of determining thermal properties of a sample using differential scanning calorimetry (DSC), the method comprises injecting a first separation fluid, a sample plug, and a second separation fluid into a sample cell. The first separation fluid and the sample plug have a first separation interface, and the sample plug and the second fluid have a second separation interface. The method further comprises injecting a reference fluid into a reference cell, heating the sample cell and reference cell, and determining thermal properties of the sample using DSC analysis.