Novel D-serine Synthase Enzyme for High-Yield Production

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Solution Overview

Problem

Current methods for synthesizing D-serine from formaldehyde and glycine using D-threonine aldolase (DTA) result in low yields and produce L-serine as a byproduct, which complicates purification and reduces efficiency.

Innovation Solution

Identification and utilization of a novel enzyme encoded by DNA from microorganisms like Achromobacter, integrated into a recombinant vector and expressed in Escherichia coli, which achieves high yield D-serine production with minimal L-serine formation through optimized conditions such as organic solvent treatment, heat treatment, and divalent metal ions, or using a microorganism lacking L-serine synthase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If D-threonine aldolase (DTA) is used to synthesize D-serine from formaldehyde and glycine, then the reaction can proceed, but the yield is low (5%) and L-serine is produced as a byproduct

Engineering Contradiction:
ImproveD-serine production yieldVSAvoidpurity of D-serine product
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent extracts and utilizes a specific functional domain (aldolase domain) from the native enzyme system, separating the desired D-serine synthesis function from the side reaction that produces L-serine. By expressing the aldolase domain as a standalone recombinant protein in E. coli, the system achieves selective D-serine production without the contaminating L-serine byproduct that occurs with native DTA

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the biochemical parameters of the reaction system by using engineered E. coli strains with modified metabolic pathways. Specifically, strains lacking serine hydroxymethyltransferase activity and overexpressing D-serine deaminase are used to prevent L-serine formation and enhance D-serine production, respectively, thereby improving both yield and purity

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional DTA methods are used, then the process is simple, but extensive purification is required due to L-serine impurity

Engineering Contradiction:
Improvesimplicity of synthesis processVSAvoidpurification time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent extracts the aldolase catalytic function from complex native enzyme systems and implements it as a recombinant protein expression system in E. coli. This extraction approach simplifies the manufacturing process by eliminating the need for complex purification steps while maintaining high D-serine yield and purity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The engineered E. coli strain performs self-purification by lacking the metabolic pathway to produce L-serine (through deletion of serine hydroxymethyltransferase) and by actively converting any L-serine that forms back to D-serine (through overexpression of D-serine deaminase). This self-service mechanism eliminates the need for external purification interventions

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a D-serine yield of 70% or more with reduced L-serine impurity, improving the efficiency and purity of D-serine production.

Implementation Method 1

DNA encoding a novel enzyme having activity of synthesizing D-serine from formaldehyde and glycine

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

optimized conditions such as organic solvent treatment, heat treatment, and divalent metal ions

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS9212376B2DNA encoding novel enzyme having D-serine synthase activity, method of producing the enzyme and method of producing D-serine by using the same
Publication Date: 2015.12.15 MITSUI CHEMICALS INC
  • US9212376B2 patent drawing
  • US9212376B2 patent drawing

AI summary

This invention relates to DNA encoding a novel enzyme having activity of synthesizing D-serine from formaldehyde and glycine, recombinant DNA constructed by integrating such DNA into a vector, a transformant transformed with the recombinant DNA, and a method for producing D-serine from formaldehyde and glycine with the use of the enzyme.