Dual Adsorber Climate Control for Low-Energy Dehumidification

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Solution Overview

Problem

Current vehicle climate control systems lack an efficient mechanism for managing moisture levels, leading to suboptimal dehumidification and increased energy consumption, particularly in situations where air conditioning is not necessary.

Innovation Solution

The system employs first and second adsorbers positioned in air passages within a vehicle's climate control system, with doors controlling airflow to alternate between adsorption and desorption phases, utilizing hygroscopic materials to manage moisture levels without heating during adsorption and heating during desorption, thereby optimizing dehumidification and reducing the need for air conditioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single adsorber is used for moisture management, then the system structure is simple, but dehumidification efficiency is insufficient and energy consumption increases

Engineering Contradiction:
Improvedehumidification efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system divides the single adsorber into two separate adsorbers (first adsorber and second adsorber) that can operate independently. This segmentation allows one adsorber to adsorb moisture while the other desorbs, enabling continuous dehumidification without overloading a single component, thereby improving dehumidification efficiency while managing energy consumption through staged operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic switching between adsorption and desorption phases using door mechanisms. The first door controls airflow through the first adsorber while the second door controls the second adsorber, creating alternating periodic cycles where one adsorber is actively adsorbing moisture while the other is being regenerated. This periodic action maintains high dehumidification efficiency without requiring continuous high energy input.

Inventive Principle:
Principle #19Periodic action

2Productivity

If air conditioning is used continuously for moisture control, then dehumidification is effective, but fuel economy deteriorates

Engineering Contradiction:
Improvedehumidification efficiencyVSAvoidfuel economy
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system uses the vehicle's waste heat from the engine or exhaust to drive the desorption process of the adsorbers. Instead of requiring dedicated high-energy air conditioning operation for moisture removal, the adsorbers self-regenerate using available waste thermal energy, providing effective dehumidification while preserving fuel economy by avoiding continuous AC compressor operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the operational parameters by switching between adsorption mode (low energy, moisture removal) and desorption mode (utilizing waste heat, regeneration) based on humidity conditions. This parameter switching allows the system to achieve effective dehumidification only when necessary while using passive thermal processes during regeneration, thereby improving fuel economy compared to continuous air conditioning operation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the door blocks airflow through the second air passage during desorption, then moisture management efficiency improves, but airflow control complexity increases

Engineering Contradiction:
Improvemoisture management efficiencyVSAvoidairflow control mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system merges the airflow control function into the existing door mechanisms that are already part of the climate control system. The first and second doors, which may already exist for other climate control purposes, are utilized to control airflow through the adsorbers during adsorption and desorption cycles. This merging approach improves moisture management efficiency without significantly increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively manages moisture levels, enhancing dehumidification efficiency and reducing energy consumption by allowing the climate control system to operate without air conditioning when humidity is low, thereby improving fuel economy.

Implementation Method 1

The first adsorber may adsorb moisture from the airflow

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the second adsorber may desorb moisture when the door is in a first position

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

The second adsorber may be heated to desorb moisture

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9028591B2Climate control system having multiple adsorbers and a method of control
Publication Date: 2015.05.12 FORD GLOBAL TECH LLC
  • US9028591B2 patent drawing
  • US9028591B2 patent drawing
  • US9028591B2 patent drawing

AI summary

A climate control system and a method of control. The climate control system may have first and second adsorbers and a door that controls airflow through the first and second adsorbers. The first adsorber adsorbs moisture from the airflow and the second adsorber desorbs moisture when the door is in a first position.