Dual Airfoil Positioning for Precise Gap and Stagger Testing

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Solution Overview

Problem

Conventional airfoil test stand configurations are incapable of evaluating dual airfoil systems with the necessary maneuverability and accuracy required to study the effects of gap, stagger, and attack angle on lift, drag, and overall efficiency.

Innovation Solution

A dual airfoil testing system utilizing a platform with stepper motors to independently adjust the gap, stagger, and attack angles of two airfoils, enabling precise control and automation of airfoil positioning within a wind tunnel environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional airfoil test stand configurations are used, then the testing setup is simple, but the system cannot evaluate dual airfoil systems with necessary maneuverability and accuracy

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The test stand is divided into separate functional modules: independent mounting structures for each airfoil, individual adjustment mechanisms for gap control, stagger control, and attack angle adjustment. This segmentation allows each component to be optimized for its specific function while maintaining overall system manageability despite increased complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The test stand incorporates dynamic adjustment capabilities with movable components that allow real-time modification of airfoil positions and orientations. The system transitions from static conventional setups to dynamic configurations where gap, stagger, and attack angles can be independently varied during testing to achieve precise measurement conditions

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If dual airfoil systems are tested with multiple adjustable parameters, then maneuverability and accuracy are improved, but device complexity increases

Engineering Contradiction:
Improvetesting flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The test stand is designed with universal mounting interfaces and adjustment mechanisms that can accommodate different dual airfoil configurations. The same basic structure and adjustment systems can test various airfoil types, spacing arrangements, and geometric configurations, making the complex system adaptable to multiple research scenarios without requiring separate specialized equipment for each case

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12504347B2Dual airfoil testing system
Publication Date: 2025.12.23 WRIGHT STATE UNIVERSITY
  • US12504347B2 patent drawing
  • US12504347B2 patent drawing
  • US12504347B2 patent drawing

AI summary

A dual airfoil testing system includes a platform including a frame defining a chamber that is configured to receive a horizontal flow of air for testing a first airfoil and a second airfoil contained in the chamber and a control system including a controller to control a first attack angle stepper motor, a second attack angle stepper motor, at least one gap stepper motor, and at least one stagger stepper motor. The controller is configured to automatically control and adjust the stepper motors to control and adjust the attack angle of the first airfoil, the attack angle of the second airfoil, the gap between the first airfoil and the second airfoil, and the stagger between the first airfoil and the second airfoil.