Dual-Arm C-Shaped Imager for Real-Time 3D Surgical Imaging

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Solution Overview

Problem

Conventional imaging systems for surgical procedures, such as C-arm fluoroscopy and pre-operative image registration, lack real-time, high-quality 3D imaging capabilities, often requiring bulky setups that obstruct surgical access and lack consecutive real-time clinical-quality CT image updates, leading to potential surgical revisions.

Innovation Solution

A C-shaped imager system with a dual-arm configuration, comprising an array of X-ray emission points and a detector array, provides real-time 3D imaging with isotropic voxels and reduced footprint, allowing for greater angular scan coverage and integration into surgical environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional C-arm fluoroscopy and pre-operative image registration are used for surgical imaging, then the setup is simple and widely available, but real-time high-quality 3D imaging capabilities are lacking and bulky equipment obstructs surgical access

Engineering Contradiction:
Improveimaging qualityVSAvoidsystem bulkiness
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The imaging system is divided into two separate movable arms: a first arm carrying the X-ray source and a second arm carrying the detector array. This segmentation allows each component to be independently positioned and moved along the patient's body, reducing the bulkiness of any single unit while maintaining the capability for high-quality 3D imaging through coordinated operation of multiple smaller components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional 2D fluoroscopic imaging to true 3D volumetric imaging by arranging multiple X-ray sources and detectors in three-dimensional space. The first and second arms can be positioned at different heights and angles, enabling acquisition of projection images from multiple perspectives simultaneously, which are then reconstructed into high-quality 3D images with isotropic voxels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If imaging systems provide comprehensive 3D imaging coverage, then imaging quality improves, but the system occupies more space near the patient and obstructs surgical access

Engineering Contradiction:
Improveangular scan coverageVSAvoidfootprint near patient
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

Both the first arm and second arm are designed to be movable along the patient's body, allowing dynamic adjustment of their positions. The arms can be moved to different locations and orientations depending on the specific surgical site and imaging requirements, enabling comprehensive angular scan coverage without requiring a large fixed footprint near the patient.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The imaging system integrates multiple functional components within a compact dual-arm structure. The first arm with X-ray sources and the second arm with detectors are positioned in a nested or closely integrated configuration, allowing the system to achieve wide angular coverage while maintaining a compact overall footprint that does not obstruct surgical access.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If real-time 3D imaging is implemented, then surgical guidance precision improves, but the system becomes more obtrusive and difficult to integrate into surgical environments

Engineering Contradiction:
Improvesurgical guidance precisionVSAvoidintegration ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The imaging system is designed with universal applicability to various surgical procedures and patient positions. The movable arms can be configured to image different anatomical regions and can accommodate various surgical approaches. This multi-functionality simplifies integration into diverse surgical environments without requiring procedure-specific customization, thereby improving ease of operation while maintaining high surgical guidance precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, high-quality 3D imaging with minimal obstruction, facilitating precise surgical procedures and reducing the need for additional surgeries due to post-operative imaging.

Implementation Method 1

a first arm comprising an array of X-ray emission points and a second arm comprising a detector array

Methodology Applied
Scientific EffectX-ray emission: X-Ray

Implementation Method 2

a second arm comprising a detector array

Methodology Applied
Scientific EffectX-ray detection: Photoelectric Effect

Data Source

PatentUS12478338B2Intra-surgery imaging system
Publication Date: 2025.11.25 GE PRECISION HEALTHCARE LLC
  • US12478338B2 patent drawing
  • US12478338B2 patent drawing
  • US12478338B2 patent drawing

AI summary

Various embodiments discussed herein utilize a C-shaped imager to provide images with a minimal footprint, such as may be suitable in a surgical context. In addition the systems and methods described herein allow for suitable angular (i.e., azimuthal) scan coverage about the patient. To provide real-time 3D imaging, multiple X-ray tubes or a distributed X-ray source may be employed, coupled with an extended detector or multiple detectors. To reconstruct high-quality volumes, in some implementations reconstruction techniques may be employed that utilize pre-operative (pre-op) computed tomography (CT), magnetic resonance imaging (MRI), ultrasound (U/S), or other suitable modality images or data as prior information.