Dual Robot Arm Retraction Layout for Compact Substrate Handling
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Solution Overview
Problem
Existing substrate transport systems in clean or vacuum environments face challenges in minimizing footprint, workspace volume, and transport time while ensuring efficient substrate handling.
Innovation Solution
A robot arm design with unequal link lengths, featuring first and second robot arms with different effective lengths, allowing end effectors to be positioned in retracted configurations for stacking and extended along parallel or spaced paths, utilizing a drive system with motors to coordinate the movement of these arms for efficient substrate transport.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If robot arms are designed with unequal link lengths and configured for retracted positioning, then footprint and workspace volume are minimized, but device complexity increases
Solution Approach 1:
The robot arms are designed with unequal link lengths where the first upper arm and first forearm have different effective lengths, as do the second upper arm and second forearm. This asymmetric configuration allows the end effectors to be positioned in retracted positions for stacking substrates while minimizing the footprint and workspace volume required for substrate transport operations.
Solution Approach 2:
The robot arms are configured to dynamically position end effectors between retracted positions (for stacking substrates) and extended positions (for transport). The arms can extend from retracted positions in first direction along parallel first paths and in second direction along second paths, enabling adaptive movement patterns that reduce footprint while maintaining operational capability.
2Volume of stationary object
If robot arms are configured for retracted positions to minimize workspace volume, then workspace volume is reduced, but transport time may increase
Solution Approach 1:
The end effectors are positioned in retracted positions for stacking substrates before transport operations begin. This preliminary positioning allows substrates to be stacked in a compact configuration, and when transport is required, the arms can efficiently extend along predetermined parallel paths, reducing the time penalty associated with moving between retracted and extended positions.
Solution Approach 2:
The robot arms are configured to extend end effectors along parallel first paths in a first direction and along second paths in a second direction. This multi-dimensional path configuration allows efficient substrate transport while maintaining compact workspace volume, as the parallel paths enable coordinated movement that minimizes travel distance and time.
Data Source
AI summary
An apparatus including a drive, a first robot arm, a mechanical drive transmission, and a second robot arm. The first robot arm includes a first upper arm, a first forearm and a first end effector, where the first upper arm is connected to the drive at a first axis of rotation, and where the first end effector comprises two laterally spaced substrate holding areas. The mechanical drive transmission connects the drive to the first forearm at a first joint between the first upper arm and the first forearm for the drive to rotate the first forearm, where the mechanical drive transmission includes at least one non-circular pulley and a first band. The second robot arm includes a second upper arm, a second forearm and a second end effector, where the second upper arm is connected to the drive at the first axis of rotation.


