Distiller Recycling Structure With Dual Atomization And Bubble Removal
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Solution Overview
Problem
Conventional distilling methods and distillers fail to produce recycled waters with high purity and small molecule flow rates from large molecule waste waters, and are inefficient in recycling and purifying waste liquids.
Innovation Solution
A recycling and purifying structure comprising a storage bucket with a distilling body, featuring atomizing nozzles, filtering elements, and a bubble absorber to produce small-molecular recycled waters with enhanced flow rates and purity, using a motor-driven stirrer and heaters to molecularize and heat waste liquids.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional distilling method is used to decrease boiling point of waste waters, then energy consumption is reduced, but recycled waters cannot be produced with high purity and small molecule flow rates
Solution Approach 1:
The distilling body is divided into multiple functional sections: a first atomizing nozzle for initial atomization, multiple filtering elements with screen elements for filtration, and a second atomizing nozzle for secondary atomization. This segmentation allows each component to perform its specific function, achieving both high purity through filtration and small molecule flow rates through dual atomization.
Solution Approach 2:
Different regions of the distilling body have different structural characteristics optimized for their specific functions. The first atomizing nozzle creates large-molecule recycled waters, while the second atomizing nozzle further atomizes them into small-molecule recycled waters. The filtering elements are positioned at specific locations to remove impurities at critical stages.
2Productivity
If conventional distilling method is used, then simple structure is maintained, but recycling and purification process is slow and inefficient
Solution Approach 1:
Multiple functions are merged into a single distilling body: atomization (first and second nozzles), filtration (multiple filtering elements with screen elements), and bubble elimination (bubble absorber). This integration achieves rapid recycling and purification while maintaining a relatively compact and manageable structure.
Solution Approach 2:
The first atomizing nozzle performs preliminary atomization to produce large-molecule recycled waters before they enter the filtering elements. This preliminary action prepares the waste liquids for more effective filtration and subsequent secondary atomization, accelerating the overall process.
3Manufacturing precision
If waste liquids are directly distilled without preprocessing, then device structure is simplified, but purification efficiency and recycled water quality are reduced
Solution Approach 1:
The purification process is segmented into multiple stages: first atomization, filtration through multiple filtering elements with screen elements, second atomization, and bubble elimination. Each stage addresses specific quality requirements, ensuring high purity recycled waters while keeping each component relatively simple.
Solution Approach 2:
The filtering elements with screen elements act as intermediaries between the first and second atomizing nozzles. They remove impurities from the large-molecule recycled waters before secondary atomization, ensuring that only purified substances are further processed into small-molecule recycled waters.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The structure accelerates the recycling and purification process, producing high-purity small-molecular recycled waters with increased flow rates by molecularizing and eliminating air bubbles, thereby improving the efficiency of waste liquid treatment.
Implementation Method 1
a first atomizing nozzle which has a feeding opening configured to produce large-molecular recycled waters, a second atomizing nozzle arranged on a side of a top thereof and having a returning mouth for producing small-molecular recycled waters from the large-molecular recycled waters of the feeding opening
Implementation Method 2
a bubble absorber mounted on the recycling tube to eliminate air bubbles of the small-molecular recycled waters
Implementation Method 3
multiple heaters arranged on the outer wall of the storage bucket away from the motor and configured to heat the water liquids in the storage bucket
Implementation Method 4
a motor fixed on a center of the top of the outer wall thereof and configured to drive a stirrer to rotate. The stirrer is vertically inserted into a bottom of an inner wall of the storage bucket and is configured to rotatably stir the waste liquids evenly
Implementation Method 5
a distilling body configured to distill the waste liquids
Implementation Method 6
multiple filtering elements separately disposed between the first atomizing nozzle and the second atomizing nozzle, and a respective one filtering element has multiple screen elements
Data Source
AI summary
A recycling and purifying structure contains: a storage bucket configured to store waste liquids and a distilling body configured to distill the waste liquids. The storage bucket includes an inlet defined and an outlet. The distilling body is connected with the outlet and includes a first atomizing nozzle which has a feeding opening configured to produce large-molecular recycled waters, a second atomizing nozzle having a returning mouth for producing small-molecular recycled waters from the large-molecular recycled waters of the feeding opening. The distilling body further includes multiple filtering elements separately disposed between the first atomizing nozzle and the second atomizing nozzle, and a respective one filtering element has multiple screen elements. The distilling body includes a recycling tube connected on a center of a top of an outer wall thereof, and a bubble absorber mounted on the recycling tube to eliminate air bubbles of the small-molecular recycled waters.