Dual-Axis Hinged Leg Guards With Floating Knee Coverage

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Solution Overview

Problem

Conventional leg guards for baseball and softball catchers have limited range of motion and tend to shift on the player's leg during movement, requiring frequent readjustment during play.

Innovation Solution

A leg guard design featuring a hinge mechanism with two rotation axes that allows the knee and thigh guard assemblies to articulate, incorporating a floating knee guard assembly to maintain coverage over the user's anterior knee and thigh regions, even when the leg is bent or straightened.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional leg guards are used, then the structure is simple, but the range of motion is limited and the guard shifts on the player's leg during movement

Engineering Contradiction:
Improverange of motionVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The leg guard is divided into multiple segments (thigh guard assembly, knee guard assembly, shin guard assembly) connected by hinges, allowing each segment to move independently and follow the player's leg motion throughout the full range of motion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The leg guard transitions from a static structure to a dynamic one with hinges that allow rotation, enabling the guard to adapt to various leg positions and movements rather than remaining fixed in one configuration

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If conventional leg guards are used, then the device is simple, but the guard shifts on the player's leg requiring frequent readjustment

Engineering Contradiction:
Improveease of useVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The hinged connection allows the leg guard to dynamically follow the player's leg motion, maintaining proper positioning without requiring manual readjustment during play

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The leg guard system automatically adapts to the player's movements through the hinge mechanism, eliminating the need for the player to manually readjust the equipment during gameplay

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12434125B2Leg guards with hinges
Publication Date: 2025.10.07 EASTON DIAMOND SPORTS LLC
  • US12434125B2 patent drawing
  • US12434125B2 patent drawing
  • US12434125B2 patent drawing

AI summary

Protective equipment for protecting a portion of a user's body (such as an articulating leg guard for protecting part of a user's leg) may include a knee guard assembly for covering at least a portion of a user's anterior knee region, a thigh guard assembly for covering at least a portion of a user's anterior thigh region, and at least two connection elements positioned to connect the knee guard assembly to the thigh guard assembly. The connection elements may be rotatably attached to the knee guard assembly at a first rotation axis and rotatably attached to the thigh guard assembly at a second rotation axis that is spaced apart from the first rotation axis. The leg guard may further include a floating knee guard assembly for covering at least a portion of a user's leg when a gap forms between the knee guard assembly and the thigh guard assembly.