Dual-Axis Component Holder for Circular Track Alignment

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Solution Overview

Problem

Existing processing apparatuses for electronic components face challenges in maintaining the posture and position of component holders during the delivery and transfer of electronic components along a circular track, leading to potential deviations that can result in incorrect alignment and contact with non-contactable areas.

Innovation Solution

A processing apparatus with a component holder that includes a turning unit and rotation drive units, allowing the holder to be positioned and oriented outside a circular track, ensuring accurate alignment and posture adjustment through controlled rotation around a central axis and radial direction, preventing deviations during delivery and transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the component holder is held toward the outside of the circular track for delivery and transfer, then the delivery and transfer operations can be performed, but the posture of the component holder or electronic component may deviate

Engineering Contradiction:
Improvedelivery and transfer operationVSAvoidposture accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The component holder is designed with dual rotational capabilities: it can rotate around the central axis of the circular track (first axis) and simultaneously rotate around a radial axis (second axis). This dynamic configuration allows the holder to adapt its posture during delivery and transfer operations, maintaining component alignment while enabling operational flexibility. The turning unit provides the first rotation for positional adjustment, while the rotation drive unit provides the second rotation for posture correction, resolving the contradiction between operational ease and posture precision.

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If the component holder rotates around the central axis of the circular track, then the holder can be positioned at different locations, but the radial orientation of the component may change

Engineering Contradiction:
Improveposition along circular trackVSAvoidradial alignment
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The system introduces a second rotational degree of freedom perpendicular to the circular track plane. While the turning unit handles rotation around the central axis (first dimension for positional movement), the rotation drive unit independently controls rotation around the radial axis (second dimension for orientation control). This two-dimensional rotational capability allows the component to maintain its radial orientation regardless of its position along the circular track, resolving the contradiction between positional flexibility and radial alignment precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11996314B2Processing apparatus for electronic component
Publication Date: 2024.05.28 UENO SEIKI KK
  • US11996314B2 patent drawing
  • US11996314B2 patent drawing
  • US11996314B2 patent drawing

AI summary

A processing apparatus for an electronic component includes a component holder configured to hold the electronic component, a turning unit configured to hold the component holder toward an outside of a predetermined circular track, a turning drive unit configured to turn the turning unit around a first axis along a central axis of the circular track, and a rotation drive unit provided on the turning unit and configured to rotate the component holder around a second axis along a radial direction of the circular track.