Dual-Axis Actuating Element for Electronic Lock Energy Harvesting

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Solution Overview

Problem

Existing electronic locking systems with self-powered designs, like energy harvesting from door handle movement, face challenges due to bulky and complex structural designs, limiting their installation and energy generation efficiency.

Innovation Solution

An assembly for an electronic locking system featuring a rotatable actuating element with dual-axis rotation capabilities, integrated with a bidirectional electric generator and transmission arrangement, allowing energy generation from both push and pull actions and conventional handle rotations, resulting in a compact and reliable design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional single-axis energy harvesting mechanism is used, then the device structure is simple, but the energy generation capability is limited to one type of movement

Engineering Contradiction:
Improveenergy generation capabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a second rotation axis perpendicular to the first axis, transforming the single-axis rotation mechanism into a dual-axis rotation mechanism. This dimensional expansion allows the actuating element to capture energy from both push/pull movements (first axis) and rotational movements (second axis), thereby improving energy generation versatility without proportionally increasing device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The actuating element is designed to perform multiple functions: it can be pushed or pulled along the first axis to generate energy, and rotated about the second axis to generate energy. This multi-functionality allows a single component to harvest energy from various types of user interactions, improving adaptability while maintaining structural efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a bulky structural design is used, then the device can accommodate all necessary components, but the installation becomes complicated and space-consuming

Engineering Contradiction:
Improvedevice functionalityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the actuating element with the energy harvesting mechanism into an integrated assembly. The actuating element serves both as the user interface component and as the primary energy harvesting component, eliminating the need for separate bulky housings and mounting structures, thereby simplifying installation while maintaining full functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The generator and transmission arrangement are nested within the actuating element structure. The rotor is positioned within the actuating element, and the transmission arrangement is integrated into the same space, creating a compact nested configuration that reduces overall device size and simplifies installation without compromising reliability

Inventive Principle:
Principle #7Nested doll (Nesting)

3Use of energy by moving object

If energy is harvested from only one type of movement, then the device structure is simplified, but the total energy generation is insufficient

Engineering Contradiction:
Improveenergy generation efficiencyVSAvoidmechanism complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The dual-axis rotation mechanism ensures continuous energy generation by capturing energy from both push/pull movements and rotational movements. Regardless of the type of user interaction, the mechanism continuously converts mechanical energy into electrical energy, maintaining uninterrupted power supply to the electronic locking system

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The mechanism dynamically adapts to different types of user inputs by allowing rotation about two perpendicular axes. The transmission arrangement dynamically directs energy from either axis to the generator, optimizing energy capture based on the actual movement type without requiring complex switching mechanisms

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-axis rotation mechanism enhances energy generation efficiency and simplifies the design, enabling effective power supply for electronic locking systems while maintaining a compact and easy-to-install structure.

Implementation Method 1

an electric generator (74) comprising a rotor (76), and a transmission arrangement (82) configured to transmit a rotational actuation of the actuating element (12) about the second axis (24) into a rotation of the rotor (76) of the electric generator (74) to generate electric energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10745935B2Assembly for an electronic locking system and electronic locking system comprising the assembly
Publication Date: 2020.08.18 ASSA ABLOY AB
  • US10745935B2 patent drawing
  • US10745935B2 patent drawing
  • US10745935B2 patent drawing

AI summary

Assembly (10) for an electronic locking system (84), the assembly (10) comprising an actuating element (12) rotatably arrangable with respect to a base member (16) for rotation about a first axis (18) and rotatably arranged about a second axis (24) substantially perpendicular to the first axis (18), an electric generator (74) comprising a rotor (76), and a transmission arrangement (82) configured to transmit a rotational actuation of the actuating element (12) about the second axis (24) into a rotation of the rotor (76) of the electric generator (74) to generate electric energy.