Dual-Battery Energy Storage Control for Variable Route Charging

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Solution Overview

Problem

Existing energy storage systems for vehicles are inefficient in managing different energy requirements across varying route sections, leading to suboptimal battery capacity utilization and increased costs.

Innovation Solution

The energy storage system combines batteries with high and low C-rates, utilizing a control system to charge and discharge these batteries differently based on route section lengths, ensuring efficient energy management and extended battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If only high C-rate batteries are used to meet short segment charging requirements, then charging speed is improved, but total capacity and cost increase

Engineering Contradiction:
Improvecharging speedVSAvoidtotal battery capacity
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The battery system is segmented into two distinct types: high C-rate batteries for rapid charging during short stops, and low C-rate batteries for sustained energy delivery during long segments. This segmentation allows each battery type to be optimized for its specific function, avoiding the need to oversize the entire battery system for peak charging speed requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the battery system have different properties: high C-rate batteries are positioned to handle charging operations during short stops, while low C-rate batteries provide baseline power and long-duration energy storage. Each battery type is strategically deployed based on its local quality characteristics to match route segment requirements.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If only low C-rate batteries are used to provide high capacity, then cost is reduced, but charging speed during short stops deteriorates

Engineering Contradiction:
Improvebattery capacityVSAvoidcharging speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The battery system is segmented into two distinct types: high C-rate batteries for rapid charging during short stops, and low C-rate batteries for sustained energy delivery during long segments. This segmentation allows each battery type to be optimized for its specific function, avoiding the need to oversize the entire battery system for peak charging speed requirements.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If high C-rate batteries are used for all segments, then charging flexibility is improved, but battery replacement frequency and operational expenses increase

Engineering Contradiction:
Improvecharging flexibilityVSAvoidbattery service life
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Different parts of the battery system have different properties: high C-rate batteries are positioned to handle charging operations during short stops, while low C-rate batteries provide baseline power and long-duration energy storage. Each battery type is strategically deployed based on its local quality characteristics to match route segment requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The control system dynamically manages the two battery types based on real-time conditions such as remaining range, next stop distance, and route segment characteristics. This dynamic allocation optimizes battery usage patterns to extend service life while maintaining charging flexibility.

Inventive Principle:
Principle #15Dynamics

4Use of energy by moving object

If battery capacity is sized for long segments, then energy sufficiency is improved, but charging efficiency during short stops deteriorates

Engineering Contradiction:
Improveenergy sufficiencyVSAvoidcharging efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The battery system is segmented into two distinct types: high C-rate batteries for rapid charging during short stops, and low C-rate batteries for sustained energy delivery during long segments. This segmentation allows each battery type to be optimized for its specific function, avoiding the need to oversize the entire battery system for peak charging speed requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient charging and discharging cycles, reducing the need for frequent high-C-rate battery replacements, lowering operational expenses, and optimizing battery capacity utilization.

Implementation Method 1

the first battery is charged by the second battery on at least some of the remaining sections

Methodology Applied
Scientific EffectElectrical energy transfer: Electrical Accumulator

Data Source

PatentUS20250100421A1Energy storage system
Publication Date: 2025.03.27 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US20250100421A1 patent drawing
  • US20250100421A1 patent drawing

AI summary

An energy storage system for a vehicle is operated along a route having a plurality of sections of different lengths and is charged at stopping points between two successive sections. The system contains a first battery having a first charging-rate and a second battery having a second charging-rate, the second charging-rate being higher than the first charging-rate. The energy storage system further has a control system configured such that the first and the second batteries are charged at the stopping points, that the first and the second batteries are at least partly discharged on longer than average sections of the route, and that the first battery is charged by the second battery on at least some of the other sections. Furthermore, a vehicle having such an energy storage system, and a method for operating a vehicle having such an energy storage system are envisioned.