Dual Board Boot Configuration Using DC Voltage Comparison

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Solution Overview

Problem

Existing methods for configuring master and slave boards during initial booting of dual boards are time-consuming and prone to errors, particularly when using external dip switches or clock synchronization, which can lead to delays in critical control systems.

Innovation Solution

The method involves applying an AC voltage to each board during initial booting, converting it to a DC voltage, and using a controller to compare the DC voltage values between boards to determine and set one as the master and the other as the slave, allowing for quick and error-free configuration through simple communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dip switches or external information reading methods are used to configure master/slave boards, then the configuration can be achieved, but it requires a certain amount of time and is prone to operator errors

Engineering Contradiction:
Improveconfiguration accuracyVSAvoidinitialization time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system automatically determines master/slave configuration by comparing voltage magnitudes detected from power supply lines, eliminating the need for manual dip switch operations. Each board independently detects the voltage magnitude and autonomously configures its role, achieving both high reliability and fast initialization

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical dip switch operations with electrical voltage magnitude detection. By using the inherent voltage characteristics of power supply lines during booting, the system eliminates manual mechanical configuration and achieves automatic, error-free master/slave determination

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If clock synchronization between boards is used to determine master/slave, then configuration can be achieved, but it is difficult to implement with modern FPGA-based CPU boards

Engineering Contradiction:
Improveconfiguration reliabilityVSAvoidcompatibility with modern boards
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the detection parameter from clock synchronization to voltage magnitude. By detecting the magnitude of voltage on power supply lines during booting, the system achieves universal compatibility with modern FPGA-based boards while maintaining reliable automatic configuration, as voltage detection is independent of processor architecture

Inventive Principle:
Principle #35Parameter changes

3Reliability

If counterpart boards read information with each other during initial booting, then master/slave can be determined, but it causes time delay in boards requiring fast control

Engineering Contradiction:
Improveconfiguration accuracyVSAvoidcontrol response speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The voltage magnitude detection and master/slave configuration occur during the initial booting phase before control operations begin. By completing the configuration determination in advance during power-up, the system ensures both accurate configuration and fast subsequent control response without delays

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid and accurate configuration of master and slave boards based on voltage magnitude, reducing the risk of operator errors and time delays, thereby enhancing the productivity and reliability of critical control systems.

Implementation Method 1

a voltage converter for converting the applied AC voltage into a DC voltage

Methodology Applied
Scientific EffectAC to DC conversion:

Data Source

PatentUS11659623B2Dual boards and method for configuring master/slave of dual boards
Publication Date: 2023.05.23 HYOSUNG HEAVY IND CORP
  • US11659623B2 patent drawing
  • US11659623B2 patent drawing

AI summary

A method for configuring a master/slave board during initial booting of dual boards, and dual boards thereof are proposed. Each of the dual boards includes: a voltage input part to which an AC voltage is applied by initial booting; a voltage converter for converting the applied AC voltage into a DC voltage; a communication part for transmitting a DC voltage value corresponding to the converted DC voltage to a counterpart board and receiving a DC voltage value of the counterpart board from the counterpart board; and a controller for initializing the voltage converter when an initial boot signal and the AC voltage are applied from outside, converting the DC voltage converted by the voltage converter into the DC voltage value, and comparing the DC voltage values of each board transmitted and received through the communication part, so as to configure each board as a master or slave board.