Dual Camera Magnet Arrangement for Parasitic Motion Control

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Solution Overview

Problem

Miniature cameras face challenges in achieving high image quality due to parasitic motion in degrees of freedom other than the optical axis, and there is a need for smaller, more reliable actuator mechanisms to accommodate larger lenses and image sensors while maintaining autofocus and image stabilization functions.

Innovation Solution

A camera system utilizing a Lorentz actuator mechanism with a plurality of magnets generating magnetic fields at specific angles to control the motion of optical packages, including a first camera unit with autofocus and a second camera unit with optical image stabilization, using flat coil assemblies to generate Lorentz forces for precise motion control of optics components relative to image sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the whole optical lens is moved as a single rigid body along the optical axis for autofocus, then the autofocus function is achieved, but parasitic motion in other degrees of freedom occurs which degrades image quality

Engineering Contradiction:
Improvefocus precisionVSAvoidparasitic motion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The optical lens system is divided into multiple independent lens elements rather than moving as a single rigid body. Each lens element can be positioned independently by dedicated actuators, allowing precise focus control without introducing parasitic motion from rigid body movement. This segmentation enables selective adjustment of individual elements to achieve focus while maintaining optical alignment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Traditional mechanical rigid body movement is replaced with independent actuator mechanisms for each lens element. These actuators use controlled mechanical or electromagnetic systems to move individual elements along the optical axis without the parasitic tilting or lateral motion that occurs with rigid body movement, thereby substituting the mechanical approach to eliminate harmful side effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If larger lenses and image sensors are used to improve image quality, then image quality is improved, but the size of the camera device increases

Engineering Contradiction:
Improveimage qualityVSAvoidcamera device size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The optical lens elements are arranged in a nested or compact configuration where smaller lens elements are positioned within the overall optical path. This allows larger effective aperture and sensor size for improved image quality while maintaining a compact form factor through efficient spatial arrangement of optical components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent explores alternative optical path configurations that utilize different spatial dimensions or angles to achieve the optical performance of larger lenses without increasing the front-to-back depth or overall volume of the camera device. This may include tilted optical paths or folded optical designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If small-sized components are used in actuator mechanisms to reduce camera size, then device size is reduced, but assembly complexity increases and vulnerability to failure increases

Engineering Contradiction:
Improveactuator mechanism sizeVSAvoidassembly complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

Multiple actuator functions are merged into integrated actuator assemblies where drive mechanisms, positioning elements, and support structures are combined into unified components. This reduces the number of separate small parts that need to be assembled, thereby reducing assembly complexity while maintaining compact size. The merging of functions into integrated units also improves reliability by reducing potential failure points.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise autofocus and optical image stabilization with reduced parasitic motion, allowing for the integration of larger lenses and image sensors in a compact form factor, improving image quality and simplifying the assembly of actuator mechanisms by using flat coil assemblies that are less vulnerable to damage.

Implementation Method 1

control of the motion of mobile components, relative to static components, based at least in part upon a linear actuator mechanism using Lorentz forces

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 2

The first plurality of magnets is positioned to generate magnetic fields aligned in parallel with a first magnetic axis at a right angle to the optical axis of the first optical package

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS11381747B2Dual camera magnet arrangement
Publication Date: 2022.07.05 APPLE INC
  • US11381747B2 patent drawing
  • US11381747B2 patent drawing
  • US11381747B2 patent drawing

AI summary

Some embodiments include a camera system having a first camera unit and a second camera unit. The first camera unit includes an autofocus actuator. The autofocus actuator includes a first plurality of magnets for autofocus motion control of components of a first optical package. The first plurality of magnets is positioned to generate magnetic fields aligned in parallel with a first magnetic axis at a right angle to the optical axis of the first optical package. The second camera unit includes an optical image stabilization and autofocus actuator. The optical image stabilization and autofocus actuator includes a second plurality of magnets positioned to generate magnetic fields aligned along a second magnet axis at 45-degrees to the first magnetic axis. The second camera unit includes a third plurality of magnets positioned to generate magnetic fields aligned along a third magnetic axis at 135-degrees to the first magnetic axis.