Dual-Cavity Oven Door Assembly for Independent Compartment Access

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Solution Overview

Problem

Conventional cooking systems with single cavities limit simultaneous performance of different cooking operations and require users to estimate cooking times, leading to potential undercooking or burning of food items, especially when different temperatures are needed for various food types.

Innovation Solution

A dual cavity cooking system with separate, thermally insulated compartments and a shared door assembly that allows independent access and control of each compartment, enabling simultaneous cooking at different temperatures and optimizing power distribution between heating elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single cavity cooking system is used, then the device complexity is reduced, but different cooking operations cannot be performed simultaneously and temperature control precision deteriorates

Engineering Contradiction:
Improvecooking system structureVSAvoidsimultaneous cooking capability
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The cooking system is divided into two separate cooking cavities (first cooking cavity and second cooking cavity), each with its own heating element and temperature control. This segmentation allows different cooking operations to be performed simultaneously in each cavity while maintaining independent temperature control, thus resolving the contradiction between device complexity and simultaneous cooking capability.

Inventive Principle:
Principle #1Segmentation

2Productivity

If a dual cavity oven is designed with two identical large cooking chambers, then simultaneous cooking capability is improved, but the device becomes too large for countertop placement and door assembly complexity increases

Engineering Contradiction:
Improvesimultaneous cooking capabilityVSAvoidfootprint area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The two cooking cavities are arranged vertically one above the other rather than side-by-side horizontally. This vertical stacking utilizes the vertical dimension to accommodate dual cavities, reducing the horizontal footprint area and enabling countertop placement while maintaining simultaneous cooking capability in both cavities.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If a shared door assembly is used for both cavities, then device complexity is reduced, but access convenience to individual cavities deteriorates

Engineering Contradiction:
Improvedoor assembly structureVSAvoidindividual cavity access
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The door assembly is segmented into a first door for the first cooking cavity and a second door for the second cooking cavity. The second door is pivotally connected to the first door, allowing it to be opened independently to access the second cavity without opening the first door. This segmented door design maintains relatively simple structure while enabling convenient individual access to each cavity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and flexible cooking by allowing multiple cooking operations simultaneously while ensuring precise temperature control and reducing the risk of undercooking or burning, with improved thermal efficiency and user accessibility.

Implementation Method 1

The first heating element can be configured to heat the first internal heating compartment

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The second heating element can be configured to heat the second internal heating compartment

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12089778B2Dual cavity cooking system
Publication Date: 2024.09.17 SHARKNINJA OPERATING LLC
  • US12089778B2 patent drawing
  • US12089778B2 patent drawing
  • US12089778B2 patent drawing

AI summary

A cooking system is provided. In one embodiment, the cooking system includes a housing having a first internal heating compartment having a first opening, and a second internal heating compartment having a second opening. A first heating element is configured to heat the first internal heating compartment, and a second heating element is configured to heat the second internal heating compartment. The system further includes a door assembly having a first door configured to cover the first opening, a second door configured to cover the second opening, a first frame member, and a second frame member. The second door is pivotally arranged relative to the first door and is configured to selectively allow access to the second internal heating compartment while the first door covers the first opening, and the second door selectively locks to the first frame member and the second frame member.