Dual-Chamber Phase Change Crucible for Yb-Lu Separation

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Solution Overview

Problem

Existing methods for separating and purifying radioisotopes like Lu-177 are inefficient and result in significant loss and impurity, particularly when using carrier-added processes.

Innovation Solution

A phase change crucible with a dual chamber design, featuring an inner and outer chamber, is used to separate ytterbium from lutetium by sublimation or distillation, minimizing loss and impurity through a baffle cap and collection substrate configuration that directs the second element onto a chemically non-reactive surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If carrier-added processes are used for separating and purifying radioisotopes, then the production process can be simplified, but significant loss and impurity occur

Engineering Contradiction:
Improveproduction process simplicityVSAvoidradioisotope loss
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The crucible is divided into two separate chambers: an inner chamber for holding the lutetium composition and an outer chamber for collecting separated ytterbium. This segmentation allows the carrier-added separation process to proceed while physically isolating the separated elements, thereby reducing cross-contamination and loss compared to conventional single-chamber processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A baffle cap is introduced as an intermediary component between the inner and outer chambers. The baffle cap with its specific geometry controls the flow path of vaporized material during separation, directing it to appropriate collection zones. This intermediary structure enables efficient separation while minimizing loss of both lutetium and ytterbium.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If carrier-added processes are used for separating and purifying radioisotopes, then the production process can be simplified, but impurity increases

Engineering Contradiction:
Improveproduction process simplicityVSAvoidpurification quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

By separating the crucible into inner and outer chambers, the system achieves physical isolation of the lutetium source material from the collected ytterbium. This segmentation prevents re-contamination and ensures high purification quality while maintaining the simplicity of the carrier-added process approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffle cap design extracts and directs the vaporized ytterbium away from the lutetium composition in the inner chamber. By taking out the separated element and directing it to the outer chamber collection zone, the system achieves high purification quality while maintaining process simplicity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If conventional single-chamber crucibles are used, then the device structure is simple, but separation efficiency is low

Engineering Contradiction:
Improvecrucible structure simplicityVSAvoidseparation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The crucible is segmented into inner and outer chambers, each serving distinct functions in the separation process. This segmentation doubles the effective functional zones within the crucible, enabling simultaneous holding of source material and collection of separated product, thereby significantly improving separation efficiency while adding only moderate structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner chamber is nested within the outer chamber structure, creating a compact dual-chamber design. This nesting arrangement allows the system to achieve enhanced separation efficiency through dual-zone functionality while minimizing the increase in overall device complexity and size.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Manufacturing precision

If high temperatures are applied for sublimation or distillation, then separation effectiveness improves, but energy consumption increases

Engineering Contradiction:
Improveseparation effectivenessVSAvoidheating energy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The dual-chamber design allows concentrated heating of only the inner chamber containing the lutetium composition, rather than heating the entire crucible volume. This segmentation of the thermal processing zone reduces overall energy consumption while maintaining high separation effectiveness through localized high-temperature sublimation or distillation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffle cap acts as a thermal intermediary that directs and contains the high-temperature vaporization zone within the inner chamber. By mediating the thermal field distribution, the system achieves effective separation at high temperatures while minimizing energy loss to the outer chamber and surroundings.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual chamber design effectively separates ytterbium from lutetium with minimal loss, enabling the collection of high-purity lutetium for medical applications, such as Lu-177, by sublimation or distillation, and allows for the reuse of both elements.

Implementation Method 1

separate ytterbium from lutetium by sublimation or distillation

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 2

separate ytterbium from lutetium by sublimation or distillation

Methodology Applied
Scientific EffectDistillation: Distillation

Data Source

PatentUS12540371B2Phase change system and phase change crucible for the separation of rare earth elements
Publication Date: 2026.02.03 SHINE TECHNOLOGIES LLC
  • US12540371B2 patent drawing
  • US12540371B2 patent drawing
  • US12540371B2 patent drawing

AI summary

A phase change crucible that includes an inner chamber comprising an inner chamber wall extending from an inner chamber floor to an inner chamber upper end, an outer chamber comprising an outer chamber wall extending from an outer chamber floor to an outer chamber upper end, wherein the inner chamber upper end terminates beyond the outer chamber upper end and the outer chamber wall encircles the inner chamber wall, an inner collection region formed by the inner chamber wall and the inner chamber floor, and an outer collection region formed by the outer chamber wall, the inner chamber wall, and the outer chamber floor.