Dual-Chamber Heat Dissipation Element for Remote Thermal Management

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Solution Overview

Problem

Current heat dissipation devices like heat pipes and vapor chambers have lower heat exchange efficiency and limited heat spreading and remote dissipation capabilities, which can lead to overheating in high-performance electronic components.

Innovation Solution

A heat dissipation element comprising two interconnected housings with working fluids and wick structures, allowing for enhanced vapor-liquid circulation and remote heat dissipation, while being produced at lower manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If heat pipes or vapor chambers are used for heat dissipation, then heat transfer effect is improved, but heat exchange efficiency deteriorates due to limited heat spreading capability

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidheat spreading capability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The heat dissipation element is divided into multiple independent chambers (first chamber, second chamber, third chamber) that can independently handle heat dissipation tasks. Each chamber can be filled with different working fluids optimized for specific functions, allowing simultaneous heat spreading and remote heat dissipation without compromising overall efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested structure where the pipe containing the second working fluid is positioned within or adjacent to the first housing containing the first working fluid. This nested arrangement allows heat to be transferred from the heat source through multiple working fluids in sequence, achieving both heat spreading and remote dissipation while maintaining compact form factor and high efficiency

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of moving object

If heat pipes are used for remote heat dissipation, then heat dissipation at remote distance is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveremote heat dissipation distanceVSAvoidmanufacturing cost
Core Design Contradiction:
Length of moving objectVSEase of manufacture

Solution Approach 1:

The heat dissipation element utilizes capillary wick structures that automatically transport condensed working fluid back to the evaporation region without requiring external pumps or complex control systems. This self-service mechanism eliminates additional components and reduces manufacturing complexity while achieving remote heat dissipation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention relies on the phase transition (evaporation and condensation) of working fluids to transfer heat over distances. By filling chambers with appropriate working fluids and utilizing natural phase change cycles driven by temperature differences, the system achieves remote heat dissipation through simple, cost-effective means without complex mechanical systems

Inventive Principle:
Principle #36Phase transitions

3Area of stationary object

If vapor chambers are used for heat spreading, then in-plane heat spreading is improved, but heat dissipation efficiency at remote distances deteriorates

Engineering Contradiction:
Improveheat spreading areaVSAvoidheat dissipation efficiency
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent introduces a pipe containing a second working fluid as an intermediary element between the heat source region (first chamber) and the remote dissipation region (third chamber). This intermediary facilitates efficient heat transfer over distance by utilizing phase change of the second working fluid, while the first chamber simultaneously provides heat spreading function, thus resolving the contradiction between heat spreading area and remote heat dissipation efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved heat spreading, transfer, and remote dissipation effects, increasing vapor-liquid circulation rates and overall heat dissipation efficiency while reducing production costs.

Implementation Method 1

the evaporated heat is dissipated via a condensing section and condensed into liquid due to capillary force, then flowed back to the evaporating section to complete the whole inclosed circulation

Methodology Applied
Scientific EffectCapillary force: Capillary Action

Implementation Method 2

One side of the heat pipe absorbs heat produced by the heat-generating elements and then evaporated

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

the evaporated heat is dissipated via a condensing section and condensed into liquid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

the evaporated heat is dissipated via a condensing section and condensed into liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10451355B2Heat dissipation element
Publication Date: 2019.10.22 ASIA VITAL COMPONENTS CO LTD
  • US10451355B2 patent drawing
  • US10451355B2 patent drawing
  • US10451355B2 patent drawing

AI summary

A heat dissipation element includes a first and a second housing, and a first and a second working fluid. The first housing has a first inner space. At least one pipe is formed on one side of the first housing and has a second inner space. The first and the second inner space are communicable and together define a first chamber. The second housing has a second chamber. A first and a second working fluid is, respectively, provided in the first and the second chamber. One side of the second housing is fixedly connected to one end of the pipe. The first and the second chamber are incommunicable. With these arrangements, the heat dissipation element not only can provide better heat spreading and heat transfer effect, but also can be produced at largely lower manufacturing costs.