Dual-Chamber Vortex Degassing Device for Thermal Isolation

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Solution Overview

Problem

Existing vortex separation devices for motor vehicle heat transfer circuits are not optimized for high fluid flow rates and fail to effectively isolate independent circuits, leading to inefficient heat exchange between circuits operating at different temperatures.

Innovation Solution

A dual-chamber vortex degassing device with separate inlets and outlets for each chamber, where the second outlet extends upwards along the axis to prevent bubble carryover and minimize flow exchanges between chambers, allowing independent operation at different temperatures and efficient separation at high flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single vortex separation device is used for two circuits, then device complexity is reduced, but heat exchange between circuits operating at different temperatures cannot be effectively prevented

Engineering Contradiction:
Improvestructure complexityVSAvoidthermal isolation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The device is divided into two separate chambers (first chamber for first circuit, second chamber for second circuit) that are physically isolated from each other. Each chamber has its own deflector, inlets, and outlets, preventing fluid mixing and heat exchange between circuits while operating at different temperatures. This segmentation resolves the contradiction by maintaining thermal isolation without requiring completely separate devices.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the second outlet is positioned at the chamber level, then device structure is simplified, but gas bubbles from the first chamber are carried into the second chamber

Engineering Contradiction:
Improvestructural simplicityVSAvoidbubble separation efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The second outlet is extended vertically along the axis A to a position above the first chamber level, utilizing the vertical dimension to create physical separation between the gas outlet of the first chamber and the second chamber. This dimensional extension prevents gas bubbles from the first chamber from being carried into the second chamber while maintaining a compact overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If chambers are closely positioned to reduce device size, then compactness is improved, but flow exchanges and heat exchanges between chambers increase

Engineering Contradiction:
Improvedevice volumeVSAvoidheat exchange loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The gas outlet path of the first chamber is extracted and extended vertically to pass through or above the second chamber without making fluid contact. This extraction creates a physical barrier that prevents flow exchanges and heat exchanges between chambers while maintaining close positioning for compactness. The gas outlet acts as a structural element that provides thermal isolation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively separates liquid and gaseous fractions at high flow rates while preventing heat exchange between independent sub-circuits, enabling them to operate at different temperatures, thus optimizing the performance of the fluid transfer circuit.

Implementation Method 1

The centrifugal effect of the vortex allows to separate the liquid fraction radially outwards (with respect to the axis A) and the gaseous fraction radially inwards by density difference

Methodology Applied
Scientific EffectCentrifugal effect: Centrifugal Force

Implementation Method 2

the fluid arriving through the inlet is rotated around an axis A in the chamber to form a vortex for separating liquid and gaseous fractions

Methodology Applied
Scientific EffectVortex formation: Vortex Ring

Data Source

PatentUS11691477B2Vortex separation device for a fluid transfer circuit
Publication Date: 2023.07.04 HUTCHINSON SA
  • US11691477B2 patent drawing
  • US11691477B2 patent drawing
  • US11691477B2 patent drawing

AI summary

The invention relates to a vortex degassing device (1) for a fluid transfer circuit (F1, F2), in particular of a motor vehicle, this device (1) comprising:a first internal chamber (10) connected to a first inlet (11) for a fluid (F1) as well as to a first outlet (12) for a liquid fraction and to a second outlet (13) for a gaseous fraction,a second internal chamber (20) connected to a second inlet (21) for a fluid (F2) as well as to a third outlet (22) for a liquid fraction and to a fourth outlet (23) for a gaseous fraction,the second chamber (20) being located above the first chamber (10) and the second outlet (13) extending through the second chamber (20) to the level of the fourth outlet (23).The invention also relates to a fluid transfer circuit comprising at least one such device (1) as well as a method for using such a device (1).