Dual-Channel Thin Film Transistor for Gray Scale and ON-Current

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Solution Overview

Problem

Thin film transistors used in display apparatuses have a small sub-threshold swing (s-factor), making it difficult to represent gray scales effectively, and they also lack excellent current characteristics in the ON-state.

Innovation Solution

A thin film transistor design featuring a two-channel structure formed by partially stacking two different types of oxide semiconductor layers, with a specific overlap and non-overlap area configuration between the active layers and a gate electrode, enhancing the s-factor and ON-current characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thin film transistor is designed with a conventional single-channel structure, then the manufacturing process is simple, but the s-factor is small and gray scale representation is poor

Engineering Contradiction:
Improvegray scale representationVSAvoidactive layer structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The active layer is segmented into two distinct channels: a first channel with lower mobility and a second channel with higher mobility. This segmentation allows each channel to contribute differently to the overall transistor characteristics, enabling improved gray scale representation through the high mobility channel while maintaining manufacturing simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite active layer structure combining two different oxide semiconductor materials with different mobility characteristics. This composite structure enables the transistor to achieve both a large s-factor for gray scale representation and good on-off characteristics, resolving the contradiction between measurement precision and device complexity

Inventive Principle:
Principle #40Composite materials

2Reliability

If the mobility of the active layer is increased to improve ON-current, then the ON-current characteristics improve, but the s-factor decreases making gray scale representation difficult

Engineering Contradiction:
ImproveON-current characteristicsVSAvoidgray scale representation
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies local quality by assigning different mobility characteristics to different channels within the same active layer. The first channel has lower mobility while the second channel has higher mobility, allowing each region to optimize for its specific function: the high mobility second channel improves ON-current characteristics while the overall structure maintains a large s-factor for gray scale representation

Inventive Principle:
Principle #3Local quality

3Measurement precision

If the interval between gate electrode and active layer is increased to improve s-factor, then the s-factor increases, but the ON-current characteristics deteriorate

Engineering Contradiction:
Improves-factorVSAvoidON-current characteristics
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

Instead of adjusting the vertical interval between gate electrode and active layer, the patent introduces a horizontal dimension by creating a dual-channel structure within the active layer. The second channel with higher mobility compensates for the reduced gate control effect, allowing the transistor to maintain both a large s-factor and good ON-current characteristics without increasing the gate-active layer interval

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4394892A1Thin film transistor and display apparatus comprising the same
Publication Date: 2024.07.03 LG DISPLAY CO LTD
  • EP4394892A1 patent drawingFigure 1A
  • EP4394892A1 patent drawingFigure 1B~1C
  • EP4394892A1 patent drawingFigure 1D~2

AI summary

A thin film transistor including an active layer; and a gate electrode at least partially overlapped with the active layer. Further, the active layer includes a first active layer and a second active layer on the first active layer; a channel; a first connection portion contacting a first side of the channel; and a second connection portion contacting a second side of the channel. In addition, the channel includes a first overlap area in which the first active layer and the second active layer overlap each other based on a plan view; and a first non-overlap area in which the first active layer and the second active layer do not overlap each other based on the plan view. Also, in the channel of the active layer, each of the first active layer and the second active layer extends from the first connection portion to the second connection portion. The second active layer also has a mobility greater than a mobility of the first active layer.