Dual-Circuit Heater Control for Aerosol State Detection

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Solution Overview

Problem

Existing electronic cigarette devices require simplified structures and efficient control mechanisms for their heaters to perform multiple functions effectively.

Innovation Solution

An aerosol-generating device with a heater assembly and dual circuits controlled by a processor to detect current, determine the device's state, and supply power based on that state, enabling safe and efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single heater circuit is used in electronic cigarette devices, then the device structure is simple, but the heater cannot perform multiple functions effectively and control precision is limited

Engineering Contradiction:
Improveheater function versatilityVSAvoidcircuit structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dual-circuit heater system where the first heater circuit and second heater circuit enable the heater to perform multiple functions including heating control, temperature sensing, and exhaustion detection. This multi-functional capability resolves the contradiction by allowing one heater assembly to serve multiple purposes that would otherwise require separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heater system is divided into two separate circuits (first heater circuit and second heater circuit) that can operate independently or together. This segmentation allows each circuit to be optimized for specific functions, enabling versatile control while maintaining modular simplicity in the overall structure.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the heater performs multiple roles, then device structure is simplified, but control precision and state detection capability are reduced

Engineering Contradiction:
Improvecomponent module structureVSAvoiddevice state detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback mechanisms where the processor monitors the operation state of the dual heater circuits and adjusts their operation accordingly. The system detects device states including aerosol-generating substance exhaustion through the heater circuits' electrical characteristics, providing precise measurement capabilities while maintaining simplified structure.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heater circuits are designed to perform multiple roles including heating, temperature sensing, and exhaustion detection. By making the heater assembly multi-functional, the patent simplifies the component structure while maintaining precise state detection capabilities through intelligent control of the dual circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If dual circuits are used for heater control, then state detection and control precision are improved, but device complexity increases

Engineering Contradiction:
Improvecurrent detection precisionVSAvoidcircuit configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The dual-circuit system is segmented into a first heater circuit and second heater circuit, each with specific functions. This segmentation allows for precise current detection and control while organizing the complexity into manageable, functionally-distinct modules that simplify overall system management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges the functions of heating and sensing into a single dual-circuit heater assembly. By combining these functions in one integrated structure rather than using separate components, the system achieves precise measurement capabilities without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for safe and convenient use by determining the exhaustion of aerosol-generating substances and optimizing heater operation, enhancing user safety and device efficiency.

Implementation Method 1

a heater disposed around at least a portion of a cigarette inserted into the aerosol-generating device

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20260068953A1Aerosol-generating device and method of controlling the same
Publication Date: 2026.03.12 KT&G CO LTD
  • US20260068953A1 patent drawing
  • US20260068953A1 patent drawing
  • US20260068953A1 patent drawing

AI summary

An aerosol-generating device includes a heater assembly including a heater disposed around at least a portion of a cigarette inserted into the aerosol-generating device, a first circuit and a second circuit connected in parallel to each other to the heater, and a processor configured to control the first circuit and the second circuit to selectively operate, wherein the processor is configured to detect current occurring in the heater using the first circuit, determine a current state of the aerosol-generating device based on the detected current, control the aerosol-generating device based on the current state, and supply current to the heater using the second circuit.