Dual-Circuit Starter System for Engine Reliability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing starter systems for straddle-type vehicles lack reliability in engine control, leading to potential unintended engine starts due to lack of dual input verification for control operations.

Innovation Solution

A starter system that includes a starter motor, electronic control unit, battery, starter switch, first circuit for starter signal, and second circuit for driving current, where the electronic control unit initiates engine control only when both starter signal and driving current are received, ensuring user intervention is required for engine start.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electronic control unit starts control operation with only a starter signal, then the ease of operation is improved, but the reliability deteriorates due to potential undesired engine starts

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a second circuit as an intermediary verification mechanism between the starter signal and the engine control operation. This second circuit provides an additional current input that acts as a mediator to confirm the legitimacy of the start command, preventing undesired engine starts while maintaining proper operation flow

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by requiring confirmation from multiple circuits before executing engine control. The electronic control unit receives feedback from both the first circuit (starter signal) and the second circuit (additional current input), ensuring that the control operation only starts when both conditions are met, thus improving reliability

Inventive Principle:
Principle #23Feedback

2Reliability

If dual circuit verification is implemented, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second circuit is designed to serve multiple functions: it verifies the legitimacy of the start command, provides additional safety verification, and works in conjunction with the first circuit. This multi-functionality justifies the added complexity by providing comprehensive reliability improvement across different operational scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11795898B2Starter system for engine
Publication Date: 2023.10.24 KAWASAKI MOTORS LTD
  • US11795898B2 patent drawing
  • US11795898B2 patent drawing
  • US11795898B2 patent drawing

AI summary

There is provided a starter system including: a starter motor configured to start an engine rotationally; an electronic control unit configured to control the engine; a battery that supplies a current to the starter motor; a starter switch capable of supplying the current of the battery to the starter motor in response to an operation by a user; a first circuit that supplies a starter signal indicating that the starter switch is operated to the electronic control unit; and a second circuit that supplies a current necessary for driving to the electronic control unit. The electronic control unit starts a control operation of the engine when there are both of the starter signal input from the first circuit and the current input from the second circuit.