Dual Fluid Circuit Valve Assembly for Adjustable Shock Damping

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Solution Overview

Problem

Existing shock assemblies in vehicles lack the ability to dynamically adjust shock absorption based on terrain and riding conditions, leading to reduced comfort, performance, and efficiency.

Innovation Solution

The implementation of a secondary first fluid circuit shutoff valve coupled to a second fluid circuit adjuster, which allows for the adjustment of shock absorption by closing or adjusting the flow of the first fluid circuit, thereby providing firm low, mid, and high-speed compression damping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If shock assemblies use fixed damping characteristics, then the structure is simple and reliable, but the comfort and performance cannot be adjusted for different terrain conditions

Engineering Contradiction:
Improveadjustability of shock absorptionVSAvoidcomplexity of fluid circuit system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fluid circuit is divided into multiple independent circuits (first fluid circuit and second fluid circuit), each with its own valve and adjuster. This segmentation allows independent control of different damping characteristics, enabling adaptability to various terrain conditions while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shock assembly incorporates adjustable valves that can dynamically change the flow characteristics of fluid circuits based on riding conditions. The second fluid circuit adjuster can modify the opening of the first fluid circuit valve, transforming the fixed damping system into a dynamic one that adapts to different terrains and riding styles

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If shock assemblies add adjustable valves and circuits, then comfort and performance improve, but the device complexity increases

Engineering Contradiction:
Improvecomfort and performance adjustmentVSAvoidnumber of valves and circuits
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The second fluid circuit adjuster serves multiple functions: it controls the second fluid circuit directly and simultaneously adjusts the opening of the first fluid circuit valve. This multi-functionality reduces the need for separate controls, improving ease of operation while limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple fluid circuits and valve controls into an integrated system where the second fluid circuit adjuster influences both circuits. This merging approach consolidates control mechanisms, making the system easier to operate despite the added complexity of multiple circuits

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables dynamic adjustment of shock absorption, enhancing comfort and performance by reducing wheel spin and pedal bob, and improving drive efficiency across varying terrain and riding conditions.

Implementation Method 1

modifying the opening of a first fluid circuit valve with a second fluid circuit adjuster

Methodology Applied
Scientific EffectFluid flow control through valve adjustment: Valve

Implementation Method 2

Shock assemblies (e.g., dampers, shock absorbers, etc.) are used in numerous different vehicles and configurations to absorb some or all of a movement

Methodology Applied
Scientific EffectHydraulic damping: Damping

Data Source

PatentUS20250153801A1Valve-controlled fluid circuits
Publication Date: 2025.05.15 FOX FACTORY INC
  • US20250153801A1 patent drawing
  • US20250153801A1 patent drawing
  • US20250153801A1 patent drawing

AI summary

A valve assembly configured to control a first fluid circuit and a second fluid circuit. The valve assembly has a second fluid circuit valve assembly which includes a second fluid circuit valve adjustor configured to actuate an adjustor shaft and an adjustor circuit coupled with the adjustor shaft. An input to the second fluid circuit valve adjustor translates into a movement of the adjustor shaft. The adjustor circuit also includes a second fluid circuit valve and a secondary first fluid circuit valve which is located in a first fluid circuit flow path of a first fluid circuit valve. The secondary first fluid circuit valve adjusts flow through the first fluid circuit flow path when the second fluid circuit valve adjustor is in a closed position.