Dual-Clutch Transmission Downshift Control for Faster Acceleration

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Solution Overview

Problem

Existing methods for controlling automatic transmissions, particularly double clutch transmissions, often result in inefficient gear shifts that lead to acceleration delays and dips, negatively affecting the vehicle's acceleration curve due to long shifting times and unnecessary gear changes.

Innovation Solution

The method involves calculating and selecting the target gear that achieves the highest vehicle acceleration over a specific acceleration period by optimizing downshifts and considering factors like shifting processes, terrain incline, vehicle loading, and temperature, to minimize shifting operations and times, thereby improving the acceleration profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fixed shift points are used based on engine speed and vehicle speed, then the transmission control is simple, but acceleration delays and dips occur

Engineering Contradiction:
Improvetransmission control simplicityVSAvoidacceleration performance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies dynamics by transitioning from fixed shift points to dynamic shift point determination. The control unit calculates optimal shift points in real-time based on current operating conditions (engine speed, vehicle speed, accelerator pedal position, selected program) and predicts acceleration curves for different shift scenarios. This allows the transmission to adapt dynamically to changing conditions, eliminating acceleration delays while maintaining control simplicity through automated calculations.

Inventive Principle:
Principle #15Dynamics

2Productivity

If multiple downshift operations are performed to reach a lower target gear, then the vehicle can achieve higher acceleration in that gear, but the total shifting time increases

Engineering Contradiction:
Improvevehicle accelerationVSAvoidshifting time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by calculating and comparing complete acceleration curves for different downshift strategies before executing any shift. The control unit predicts the acceleration outcome for direct downshifts (e.g., 6th to 3rd gear) versus multi-step downshifts (e.g., 6th to 5th to 2nd gear), considering all intermediate shift operations. This advance calculation allows selection of the optimal path that maximizes acceleration while minimizing total shifting time, rather than following predetermined shift patterns.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If intermediate gears are used during downshifting, then the shifting process is smoother, but the acceleration curve is disrupted

Engineering Contradiction:
Improveshifting smoothnessVSAvoidacceleration curve continuity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting shift based on calculated acceleration curves. Rather than always using intermediate gears for smoothness or always direct-shifting for acceleration, the control unit calculates the optimal approach for each specific situation. The system changes the shift strategy parameters (direct vs. intermediate gears) based on real-time conditions, selecting the path that maintains the best acceleration curve while achieving necessary smoothness when beneficial.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3586044B1Method for controlling an automatic transmission
Publication Date: 2023.04.05 VOLKSWAGEN AG
  • EP3586044B1 patent drawingFigure 1a
  • EP3586044B1 patent drawingFigure 1b

AI summary

The invention relates to a method for controlling an automatic transmission, in particular a dual-clutch gearbox, wherein at least one or more downshifts are performed during an acceleration process of the vehicle and a target gear is selected proceeding from a source gear. The acceleration characteristic is improved in that the vehicle acceleration concerned is calculated for a downshift into a first target gear and for at least one downshift into at least one second higher target gear over an anticipated specific acceleration period (ΔtB) and taking into consideration anticipated shift processes in the anticipated specific acceleration period (ΔtB) and that target gear is selected as the target gear which allows the greatest vehicle acceleration or requires the fewest shift processes over the anticipated specific acceleration period (ΔtB).