Dual CO2 Pump Chromatography Pressure Control

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Solution Overview

Problem

Carbon dioxide-based chromatography systems face challenges in maintaining stability and control of temperature and pressure, particularly when interfacing with low-pressure detection methods like flame ionization detection or mass spectrometry, due to changes in co-solvent and analyte solubility, leading to analyte precipitation and inconsistent detector signals.

Innovation Solution

The implementation of a CO2-based chromatography system utilizing two CO2 pumps, where one pump operates in constant flow mode upstream of the column and a second pump operates in constant pressure mode downstream to maintain target pressure, decoupling mobile phase flow rate and system pressure, and a second liquid modifier pump introduces liquid modifier in a reverse gradient to stabilize the flow rate and composition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single CO2 pump is used to deliver mobile phase through the column, then the system structure is simple, but the system cannot maintain stable pressure downstream when interfacing with low-pressure detectors due to density changes

Engineering Contradiction:
Improvesystem structureVSAvoidpressure stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system divides the single pump function into two separate pumps: a first CO2 pump upstream of the column and a second CO2 pump downstream of the column. This segmentation allows independent control of upstream flow rate and downstream pressure, resolving the contradiction between simple structure and pressure stability when interfacing with low-pressure detectors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second CO2 pump acts as an intermediary device between the chromatography column and the low-pressure detector. It maintains stable downstream pressure and prevents analyte precipitation by compensating for the pressure drop and density changes that occur during interfacing, without affecting the upstream separation process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If pressure and flow rate are coupled in a single-pump system, then the control mechanism is simple, but changes in mobile phase composition cause analyte precipitation and inconsistent detector signals

Engineering Contradiction:
Improvecontrol mechanismVSAvoiddetector signal consistency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The control mechanism is segmented into two independent control loops: one for flow rate (first pump) and one for pressure (second pump). This allows the system to maintain consistent detector signals by independently adjusting downstream pressure without changing upstream flow conditions, even when mobile phase composition changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the control parameter downstream from flow rate to pressure. The second CO2 pump operates in constant pressure mode, maintaining stable downstream pressure regardless of mobile phase composition changes, thereby preventing analyte precipitation and ensuring consistent detector signals.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the second CO2 pump operates in constant pressure mode, then downstream pressure stability is improved, but the system complexity increases with independent pump operation

Engineering Contradiction:
Improvedownstream pressure stabilityVSAvoidnumber of pumps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system accepts the increased complexity of two independent pumps as necessary to achieve downstream pressure stability. The first pump maintains constant flow rate while the second pump operates in constant pressure mode, with both pumps working independently to resolve the contradiction between reliability and complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively decouples mobile phase flow rate and system pressure, preventing analyte precipitation and maintaining consistent detector signals, even at low flow rates, and allows for changes in mobile phase composition without re-optimizing detectors, enhancing the accuracy and reliability of chromatographic separations.

Implementation Method 1

The second CO2 pump operates in constant pressure mode in order to maintain a target pressure

Methodology Applied
Scientific EffectPressure control:

Implementation Method 2

The second liquid modifier pump is also disposed to deliver liquid modifier according to a reverse gradient compared to a gradient entering the column via the first liquid modifier pump

Methodology Applied
Scientific EffectGradient elution:

Implementation Method 3

Chromatography involves the flowing of a mobile phase over a stationary phase to effect the separation of analytes of interest

Methodology Applied
Scientific EffectChromatography: Chromatography

Implementation Method 4

pressurized mobile phases were introduced. Carbon dioxide based chromatographic systems use CO2 as a component of the mobile phase, and the CO2 based mobile phase is delivered from a pump and carried through the separation column as a pressurized fluid

Methodology Applied
Scientific EffectPressurized flow:

Data Source

PatentUS10371673B2Carbon dioxide based chromatography systems including multiple carbon dioxide pumps
Publication Date: 2019.08.06 WATERS TECHNOLOGY CORP
  • US10371673B2 patent drawing
  • US10371673B2 patent drawing
  • US10371673B2 patent drawing

AI summary

The present disclosure relates to methodologies, systems and apparatus for controlling pressure in a CO2-based chromatography system. A first CO2 pump operates in constant flow mode and delivers CO2 to a chromatography column, and liquid modifier is introduced to the chromatography column according to a gradient. A second CO2 pump is disposed downstream of the column and operates in constant pressure mode to introduce CO2 into a flow stream at an output of the column. Liquid modifier is also introduced into the flow stream at the output of the column according to a reverse gradient compared to the gradient entering the chromatography column.