Dual Evaporator-Condenser Dehumidifier for Higher Drying Efficiency

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Solution Overview

Problem

Current dehumidifiers are inefficient in reducing humidity levels, particularly in applications such as fire and flood restoration, where rapid drying is necessary, and they fail to provide effective dehumidification per kilowatt of power used.

Innovation Solution

A dehumidification system with a secondary evaporator and condenser, which causes part of the refrigerant to evaporate and condense twice in one refrigeration cycle, increasing compressor capacity without additional power, resulting in enhanced efficiency and dehumidification capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional single evaporator and condenser system is used, then the device complexity is low, but the dehumidification efficiency and compressor capacity are insufficient

Engineering Contradiction:
Improvedehumidification efficiencyVSAvoidsystem configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The refrigeration system is divided into two separate loops: a primary loop with a first evaporator and first condenser, and a secondary loop with a second evaporator and second condenser. Both loops share a common compressor and refrigerant supply. This segmentation allows the refrigerant to evaporate and condense twice per cycle, effectively doubling the dehumidification capacity without proportionally increasing compressor power consumption.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the compressor power is increased to enhance dehumidification capacity, then the dehumidification efficiency improves, but the energy consumption increases

Engineering Contradiction:
Improvedehumidification capacityVSAvoidcompressor power consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system changes the operational parameters of the refrigeration cycle by implementing dual evaporation and dual condensation processes. The refrigerant undergoes phase change twice (evaporation and condensation) for each complete cycle, effectively utilizing the compressor's work more efficiently. This parameter change allows the system to achieve higher dehumidification capacity without increasing compressor power consumption.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the overall efficiency of the dehumidification system, providing more dehumidification per kilowatt of power used, allowing for increased drying potential in applications like fire and flood restoration.

Implementation Method 1

causes part of the refrigerant within the system to evaporate and condense twice in one refrigeration cycle

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

causes part of the refrigerant within the system to evaporate and condense twice in one refrigeration cycle

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10168058B2Dehumidifier with secondary evaporator and condenser coils
Publication Date: 2019.01.01 THERMA STOR LLC
  • US10168058B2 patent drawing
  • US10168058B2 patent drawing
  • US10168058B2 patent drawing

AI summary

A dehumidification system includes a compressor, a primary evaporator, a primary condenser, a secondary evaporator, and a secondary condenser. The secondary evaporator receives an inlet airflow and outputs a first airflow to the primary evaporator. The primary evaporator receives the first airflow and outputs a second airflow to the secondary condenser. The secondary condenser receives the second airflow and outputs a third airflow to the primary condenser. The primary condenser receives the third airflow and outputs a dehumidified airflow. The compressor receives a flow of refrigerant from the primary evaporator and provides the flow of refrigerant to the primary condenser.