Dual Collimation Layout for Multi-Focal-Spot X-Ray FOV Control

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Solution Overview

Problem

X-ray systems with multiple focal spots face challenges in controlling the field-of-view (FOV) of overlapping x-ray beams within a vacuum enclosure, as external collimation becomes insufficient, leading to issues with beam overlap and dose distribution without corresponding image detection.

Innovation Solution

Implementing both internal and external collimation techniques, where internal collimators within the vacuum enclosure control the x-ray beams in the X-Z plane, and external collimators in the Y-Z plane, ensuring precise FOV control and alignment with the x-ray detector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If external collimation is used to control x-ray beams from multiple focal spots, then the field-of-view can be controlled, but the beams begin to overlap within the vacuum enclosure making external collimation insufficient

Engineering Contradiction:
ImproveFOV control precisionVSAvoidcollimation system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The collimation system is segmented into two distinct parts: internal collimators positioned within the vacuum enclosure and external collimators positioned outside. This segmentation allows each collimator type to address specific aspects of beam control, with internal collimators managing beams before they overlap and external collimators providing additional control where needed, thereby resolving the insufficiency of external collimation alone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution extends the collimation approach from a single external dimension to multiple dimensions by adding internal collimation within the vacuum enclosure. This dimensional extension allows control of x-ray beams at different spatial locations and angles, effectively managing beam overlap that cannot be addressed by external collimation alone.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If x-ray sources are spaced closely to reduce system size, then the system becomes more compact, but the x-ray beams overlap within the vacuum enclosure

Engineering Contradiction:
Improvesystem footprintVSAvoidbeam separation control
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

Internal collimators are positioned to perform preliminary collimation of x-ray beams before they have a chance to overlap significantly within the vacuum enclosure. By establishing beam boundaries early in the beam path, the system maintains precise beam separation control even when sources are closely spaced, preventing the overlap problem before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The collimation system applies different collimation characteristics to different beams based on their specific trajectories and overlap patterns. Each internal collimator is configured with local adjustments to control beam width and direction, providing customized beam control for each focal spot pair, thereby maintaining precision despite close spacing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves accurate FOV control for overlapping x-ray beams, minimizing undetected radiation exposure and optimizing image detection by aligning beam projections with the x-ray detector area, while simplifying the machining process and reducing system weight.

Implementation Method 1

an anode including at least one target with a plurality of focal spots disposed in a planar array within the vacuum enclosure, each focal spot configured to generate an x-ray beam in response to an electron beam from a corresponding one of the electron sources

Methodology Applied
Scientific EffectX-ray generation: X-Ray

Implementation Method 2

a plurality of first collimators disposed within the vacuum enclosure, each first collimator associated with a corresponding one of the focal spots and configured to collimate the x-ray beam of the corresponding focal spot

Methodology Applied
Scientific EffectCollimation: Filter (physical)

Data Source

PatentUS12465296B2X-ray systems with internal and external collimation
Publication Date: 2025.11.11 VAREX IMAGING CORP
  • US12465296B2 patent drawing
  • US12465296B2 patent drawing
  • US12465296B2 patent drawing

AI summary

Some embodiments include an x-ray system, comprising: a vacuum enclosure; a plurality of electron sources disposed within the vacuum enclosure; an anode including at least one target with a plurality of focal spots disposed in a planar array within the vacuum enclosure, each focal spot configured to generate an x-ray beam in response to an electron beam from a corresponding one of the electron sources; a plurality of first collimators disposed within the vacuum enclosure, each first collimator associated with a corresponding one of the focal spots and configured to collimate the x-ray beam of the corresponding focal spot; and a second collimator integrated with a housing of the vacuum enclosure or external to the vacuum enclosure, the second collimator configured to collimate each of the x-ray beams.