Dual-Compressor Refrigerator Layout for Heat Dissipation Control

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Solution Overview

Problem

Conventional refrigerators waste energy by using a single compressor to cool both the freezer and refrigerator compartments, leading to inefficient power consumption due to subcooling of the evaporator and heat dissipation challenges within the machine compartment.

Innovation Solution

A refrigerator design utilizing multiple compressors and a dual path condenser to circulate separate refrigerating cycles for the freezer and refrigerator compartments, with a blower fan and condenser arrangement that enhances heat dissipation and reduces energy consumption by allowing independent temperature control and efficient heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single compressor is used to cool both freezer and refrigerator compartments, then device complexity is reduced, but energy consumption increases due to subcooling of the evaporator

Engineering Contradiction:
Improvecompressor configurationVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The single compressor system is segmented into two independent compressors (freezer compressor and refrigerator compressor), each dedicated to a specific compartment. This segmentation eliminates the subcooling waste problem by allowing each compressor to operate independently at optimal conditions for its respective compartment, thereby resolving the contradiction between device simplicity and energy efficiency.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If multiple compressors are used to circulate separate refrigerating cycles, then energy consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidcompressor configuration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

Multiple compressors and condensers are merged into a shared machine compartment, consolidating the complexity into a dedicated space. This merging approach allows independent refrigerating cycles to operate efficiently while containing the increased device complexity within a specific location, resolving the contradiction between energy efficiency and system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If heat dissipation components are added for multiple refrigerating cycles, then heat dissipation effectiveness improves, but machine compartment capacity requirements increase

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidmachine compartment capacity
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The condenser is positioned to utilize the space between the freezer compressor and refrigerator compressor within the machine compartment. This nesting arrangement allows heat dissipation components to be integrated into the existing compressor layout, improving heat dissipation effectiveness without requiring additional machine compartment capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Loss of energy

If compressors are positioned to optimize heat dissipation, then heat dissipation effectiveness improves, but space utilization in machine compartment changes

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidmachine compartment space utilization
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The compressors are positioned asymmetrically within the machine compartment rather than symmetrically, with the freezer compressor and refrigerator compressor placed at different locations to optimize heat dissipation pathways. This asymmetric arrangement allows for improved thermal management while efficiently utilizing the available space in the machine compartment.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces energy consumption and improves heat dissipation within the machine compartment, allowing for efficient cooling of both compartments without increasing the machine compartment's capacity, thereby enhancing the overall cooling performance.

Implementation Method 1

a condenser disposed in the machine compartment so as to condense a refrigerant compressed by the freezer compartment compressor and/or to condense a refrigerant compressed by the refrigerator compartment compressor

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

a blower fan disposed in the machine compartment so as to forcibly cause air to flow, wherein the blower fan allows air to forcibly flow from the refrigerator compartment compressor to the freezer compartment compressor via the condenser

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS9267725B2Refrigerator
Publication Date: 2016.02.23 SAMSUNG ELECTRONICS CO LTD
  • US9267725B2 patent drawing
  • US9267725B2 patent drawing
  • US9267725B2 patent drawing

AI summary

A refrigerator having a freezer compartment and a refrigerator compartment that circulates a plurality of individual refrigerating cycles using a plurality of compressors so as to individually cool the freezer compartment and the refrigerator compartment. The refrigerator includes a plurality of compressors, a plurality of condensers, a plurality of expansion valves, and a plurality of evaporators. One of the plurality of condensers is disposed in a machine compartment and the other condenser is disposed outside the machine compartment so that a heat dissipation effect of the machine compartment may be improved and arrangement availability may be increased. Also, the refrigerator includes a plurality of compressors, a dual path condenser, a plurality of expansion valves, and a plurality of evaporators. The dual path condenser may have a plurality of individual condensation paths.