Dual-Compressor Inverter Control for Low-Loss Refrigeration

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Solution Overview

Problem

Reciprocating compressors, such as linear compressors, face challenges in maintaining proper compression due to piston collisions with the cylinder wall and restricted forward movement under varying loads and voltage conditions, making it difficult to achieve efficient and controlled refrigeration in appliances like refrigerators.

Innovation Solution

A compressor control apparatus using a single inverter with multiple pairs of switching elements, where one pair is commonly connected to both compressors and operated at a lower frequency, allowing for independent or simultaneous control of the compressors based on load states, utilizing space vector pulse width modulation (SVPWM) to manage the stroke and frequency of each compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If compressors operate at high frequency, then compression efficiency is improved, but switching losses increase

Engineering Contradiction:
Improvecompression efficiencyVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system employs periodic switching control where compressors are alternately operated or simultaneously operated at different frequencies based on load requirements. By using space vector pulse width modulation (SVPWM) with optimized switching patterns, the system achieves efficient compression while reducing switching losses through intelligent frequency management rather than continuous high-frequency operation.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If piston moves with restricted forward movement under varying loads, then compression control is improved, but reliability decreases due to piston collisions with cylinder wall

Engineering Contradiction:
Improvecompression controlVSAvoidpiston collision prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts the operating frequency and stroke of compressors based on real-time load conditions. By varying the operating parameters adaptively, the piston movement is optimized for different load states, preventing restricted forward movement and collisions with the cylinder wall while maintaining effective compression control across varying operational requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9163621B2Apparatus for controlling compressor and refrigerator having the same
Publication Date: 2015.10.20 LG ELECTRONICS INC
  • US9163621B2 patent drawing
  • US9163621B2 patent drawing
  • US9163621B2 patent drawing

AI summary

A compressor control apparatus, and a refrigerator including the same are provided. Operation of two compressors may be controlled using one inverter, thereby reducing a number of components, increasing compressor capacity, and enhancing operation efficiency of the system. Commonly used switching elements may be switched at an operating frequency, allowing the simultaneous operation of two compressors, reducing switching losses, and improving the efficiency and stability of the system.