Dual-Conduit Drain Insulation for Condensation Prevention

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Solution Overview

Problem

Drains in buildings can sweat, leading to water damage due to condensation, which existing solutions fail to adequately prevent.

Innovation Solution

A dual-conduit drain system where a larger secondary conduit surrounds a smaller primary conduit, creating gaps that can be filled with insulators or vacuum to prevent condensation from reaching building structures, thereby acting as an insulating boundary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional single conduit drain is used, then the device complexity is low, but condensation forms on the drain surface causing water damage to building structures

Engineering Contradiction:
Improveprevention of water damageVSAvoiddrain structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested conduit structure where an inner conduit is placed inside an outer conduit, creating a multi-layered drain system. The inner conduit handles primary drainage while the outer conduit provides an insulating boundary, preventing condensation from reaching building structures. This nesting approach resolves the contradiction by adding protective functionality without excessive complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent introduces an intermediary insulating layer (vacuum space or insulation material) between the inner conduit and outer conduit. This intermediary barrier prevents thermal transfer that causes condensation, thereby protecting building structures from water damage while maintaining a relatively simple overall drain structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a dual conduit system with insulating boundary is implemented, then condensation transfer is prevented, but the device complexity increases

Engineering Contradiction:
Improvecondensation transferVSAvoidconduit configuration complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The nested conduit configuration effectively blocks condensation transfer by creating thermal barriers through the insulating space between conduits. The inner conduit collects condensation while the outer conduit prevents it from reaching building structures, resolving the harmful effect without requiring complex active control systems.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The drain system is segmented into distinct functional zones: the inner conduit for condensation collection, the insulating boundary layer for thermal isolation, and the outer conduit for structural protection. This segmentation allows each component to perform its specific function efficiently, preventing condensation transfer through a relatively simple modular structure.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the second conduit is enlarged to provide better insulation, then the insulating boundary effectiveness improves, but the volume of the drain system increases

Engineering Contradiction:
Improveinsulating boundary effectivenessVSAvoiddrain system volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The nested configuration allows the insulating boundary to be formed by the space between conduits rather than requiring a large solid insulation mass. This achieves effective thermal isolation while minimizing the overall volume increase, as the insulation is provided by the annular space rather than additional volumetric material.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes the thin-walled conduit structures to create an effective insulating boundary through the air space or vacuum between them. This thin-film approach provides adequate thermal isolation without requiring thick insulation layers that would significantly increase the drain system volume.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents water damage by insulating the primary drain from building structures, reducing condensation transfer and ensuring dry conditions.

Implementation Method 1

A first gap extends between the first conduit and the second conduit... A second gap extends between the first conduit and the second conduit... The gaps can be filled with insulators or vacuum to prevent condensation from reaching building structures

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS12012742B2Drain configuration
Publication Date: 2024.06.18 ZURN WATER LLC
  • US12012742B2 patent drawing
  • US12012742B2 patent drawing
  • US12012742B2 patent drawing

AI summary

A drain is positioned in an aperture in a floor surface. The drain includes a flange that defines an opening, extends overt the floor surface and engages the floor surface. A first conduit is connected to the flange and extends through the aperture in the floor surface. The first conduit defines a first length extending downward from the flange and also defines a first perimeter. A second conduit is connected to the flange and extends through the aperture in the floor surface. The second conduit defines a second length extending downward from the flange, and defines a second perimeter. The second perimeter is greater than the first perimeter, the second conduit surrounds the first conduit, the second conduit is outwardly spaced from the first conduit, and the first conduit and the second conduit are coaxial.