Dual-Container Autoinjector for Sterile Lyophilisate Mixing

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Solution Overview

Problem

Existing autoinjectors for emergency medical situations face challenges in maintaining sterility and ease of use, particularly when mixing and administering lyophilisates, which require complex procedures and can be hindered by the need for separate cartridges that compromise sterility and complicate handling.

Innovation Solution

A device with parallel, movably arranged containers for separate substances, using pre-tensioned springs to sequentially release pistons for mixing and injecting, ensuring sterility and simplified handling through a single-action mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate cartridges are used for lyophilisate and diluent, then sterility can be maintained during transport, but the device complexity increases and handling becomes more difficult

Engineering Contradiction:
ImprovesterilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the lyophilisate cartridge and diluent cartridge into a single integrated cartridge assembly where both substances are contained in separate compartments within one cartridge. This merging maintains sterility during transport while reducing device complexity and simplifying handling, as the entire cartridge can be loaded and processed as a single unit rather than managing separate cartridges.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If manual preparation procedures are used for lyophilisate reconstitution, then flexibility is maintained, but the time required for administration increases

Engineering Contradiction:
ImproveflexibilityVSAvoidadministration time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent performs preliminary actions by pre-configuring the cartridge with both lyophilisate and diluent in separate compartments, pre-attaching the needle, and pre-setting the injection mechanism. When the cartridge is activated, the diluent is automatically injected into the lyophilisate compartment to reconstitute it, followed by automatic mixing and injection. This eliminates manual reconstitution steps and significantly reduces administration time while maintaining the flexibility to handle different lyophilisate formulations.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If two separate manual actuation procedures are required, then precise control is achieved, but the ease of operation decreases

Engineering Contradiction:
Improveprecise controlVSAvoidease of operation
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent implements a self-service mechanism where the cartridge automatically performs the sequence of operations: the diluent is automatically injected into the lyophilisate compartment, the mixture is automatically shaken and mixed, and the reconstituted solution is automatically injected into the patient. This single automatic process maintains precise control over each step while dramatically improving ease of operation, as the user only needs to activate the cartridge rather than perform multiple manual actuation procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures sterile mixing and injection of lyophilisates with simplified handling, reducing the complexity and time required for administration, making it safer and more user-friendly for emergency use.

Implementation Method 1

The piston of the second container is movable by means of a pre-tensioned spring element after its release

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentEP3801688B1Device and method for dispensing at least one substance
Publication Date: 2026.02.18 SHL MEDICAL AG
  • EP3801688B1 patent drawingFigure 1
  • EP3801688B1 patent drawingFigure 2
  • EP3801688B1 patent drawingFigure 3

AI summary

The present invention relates to a device and a method for dispensing at least one substance, in particular to a patient, wherein the device has a movable first container, which contains a first substance and has a first piston with a first piston rod, a movable second container, which contains a second substance and has a second piston with a second piston rod, an injection mechanism, and a transfer arrangement for transferring the content of the second container to the first container and the content of the first container to the injection mechanism, wherein the first and the second piston are each movable via at least one pretensioned spring element, a free end of the first piston rod and a free end of the second piston rod are held releasably by a common holding component, and the common holding component is configured in such a way that a movement of the common holding component leads to a successive release of the first piston rod and of the second piston rod.