Dual DC Converter Coordination for Stable Vehicle Low-Voltage Networks

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Solution Overview

Problem

Existing motor vehicles face instability and safety issues in their low-voltage networks due to rapid load fluctuations, particularly during critical driving conditions, which can lead to oscillations and insufficient power supply to essential components like steering and brakes.

Innovation Solution

Implementing a direct, fast communication connection between the hardware regulators of DC voltage converters, allowing them to share regulating information with minimal latency, thereby synchronizing their operations to stabilize the low-voltage network and prevent oscillations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two DC voltage converters are used to provide redundancy and improve safety, then reliability is improved, but oscillations occur in the low-voltage network due to conflicting regulating attempts from different locations

Engineering Contradiction:
Improvefault safetyVSAvoidnetwork stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback mechanism where regulating information from one DC voltage converter is transmitted to the other via a communication connection. The receiving converter uses this information to adapt its regulating operation, creating a coordinated feedback loop that prevents oscillations while maintaining redundancy for improved reliability.

Inventive Principle:
Principle #23Feedback

2Speed

If the two DC voltage converters operate independently to respond quickly to load changes, then response speed is improved, but oscillations and instability occur in the network

Engineering Contradiction:
Improveresponse speedVSAvoidnetwork stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The communication connection between the two converters creates a feedback mechanism that allows each converter to sense the other's regulating actions. This enables fast response to load changes while preventing oscillations through coordinated control based on real-time information exchange.

Inventive Principle:
Principle #23Feedback

3Reliability

If the DC voltage converters are physically separated to improve safety in accidents, then fault safety is improved, but coordinating their regulating operations becomes more difficult

Engineering Contradiction:
Improvefault safetyVSAvoidregulating coordination
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication connection acts as an intermediary between the two physically separated DC voltage converters. It transmits regulating information between them, enabling coordinated control operations despite their physical separation, thus maintaining fault safety while simplifying regulation coordination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12377730B2Motor vehicle with DC voltage converters and method for operating a motor vehicle
Publication Date: 2025.08.05 AUDI AG
  • US12377730B2 patent drawing

AI summary

A motor vehicle includes a first voltage network and a second voltage network, an operating voltage of the second voltage network being lower than an operating voltage of the voltage network, and two DC voltage converters connecting the second voltage network to the first voltage network, each of the DC voltage converters including a hardware regulator that regulates the operating voltage of the second voltage network, the DC voltage converters being physically separated in the motor vehicle, the hardware regulators of the DC voltage converters being connected via a communication connection having at least one communication line, a first one of the hardware regulators, in operation, sends regulating information via the communication connection to a second one of the hardware regulators, and the second one of the hardware regulators, in operation, performs a regulating operation based on the regulating information sent by the first one of the hardware regulators.