Dryer apparatus and control method thereof

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Solution Overview

Problem

Conventional drying apparatuses require separate operations for high-temperature and low-temperature drying of clothes with different materials, leading to inefficiencies and potential damage to delicate items due to friction during rotational tumbling, and they often exceed the permissible current range when multiple drying devices are used simultaneously.

Innovation Solution

A drying apparatus comprising a first drying device with a basket and a first heater, and a second drying device with a drum and a second heater, controlled by a controller that reduces the heating performance of one or both heaters to operate within an allowable current range, allowing simultaneous operation of both devices while adjusting fan speed based on humidity, temperature, and laundry type.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple drying devices are operated simultaneously, then productivity is improved, but the current consumption exceeds the permissible range

Engineering Contradiction:
Improvedrying capacityVSAvoidcurrent consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic control of heater power output based on real-time current monitoring. When multiple drying devices operate simultaneously and current approaches the permissible limit, the system automatically adjusts heater power levels to maintain operation within safe electrical constraints while preserving drying functionality.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by adjusting heater power consumption dynamically. By modulating the heating element output based on current load conditions, the apparatus enables simultaneous operation of multiple drying devices without exceeding electrical circuit capacity, thus resolving the contradiction between productivity and energy usage.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high temperature drying is used for cotton clothes, then drying efficiency is improved, but delicate garments may be damaged

Engineering Contradiction:
Improvedrying efficiencyVSAvoidheat damage to clothes
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies different heating conditions to different drying devices or zones. Each drying device can be independently controlled to provide appropriate temperature levels for specific fabric types, with high-temperature zones for cotton and low-temperature zones for delicate garments, thereby preventing heat damage while maintaining drying efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system segments the drying function into multiple independent drying devices, each capable of operating at different temperature levels. This segmentation allows cotton clothes to be dried at high temperature while delicate garments are dried at low temperature simultaneously, resolving the contradiction between drying efficiency and fabric protection.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If rotational tumbling is used for drying, then drying uniformity is improved, but delicate clothes may be damaged by friction

Engineering Contradiction:
Improvedrying uniformityVSAvoidfriction damage to clothes
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies different mechanical treatment modes to different drying devices. While one drying device uses rotational tumbling for cotton clothes to achieve uniform drying, another drying device uses stationary or gentle air circulation for delicate garments to avoid friction damage, allowing both drying uniformity and fabric protection to be achieved simultaneously.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simultaneous high-temperature and low-temperature drying operations within the permissible current range, minimizing damage to clothes and optimizing energy usage by dynamically adjusting heating and fan performance according to the type and weight of laundry.

Implementation Method 1

a first heater configured to provide hot air to the drying basket; a second heater configured to provide hot air to the drying drum

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a fan configured to generate air flow to allow air heated by the electric heater to enter the drying basket

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10801158B2Dryer apparatus and control method thereof
Publication Date: 2020.10.13 SAMSUNG ELECTRONICS CO LTD
  • US10801158B2 patent drawing
  • US10801158B2 patent drawing
  • US10801158B2 patent drawing

AI summary

A drying apparatus is provided. The drying apparatus includes a first drying device including a drying basket and a first heater configured to provide hot air to the drying basket, a second drying device which is coupled with the first drying device and includes a drying drum and provides hot air to the drying drum, and a controller configured to, in response to the first drying device and the second drying device being simultaneously operated, reducing a heating performance of at least one of the first heater and the second heater.