Dual Elastic Clip for Sun Visor Clamping Force

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Solution Overview

Problem

Conventional hands-free electronic devices with elastic clips struggle to provide sufficient clamping force on thin sun visors, leading to device separation and potential damage to the display cover plate, and result in an unsightly gap between the clip and the housing.

Innovation Solution

The hands-free electronic device incorporates a dual elastic element system with a curved structure and additional clamping features, including a second elastic element with a concave surface and enhancement ribs, to enhance clamping ability and distribute stress effectively, allowing secure attachment to sun visors of varying thicknesses without damaging the cover plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a conventional elastic clip is used to clamp thin sun visors, then the device can be attached to sun visors, but the elastic clip cannot provide sufficient clamping force and the device easily becomes separated

Engineering Contradiction:
Improveclamping forceVSAvoidattachment stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The elastic clip is divided into two separate elastic elements (first and second elastic elements) that work together. The first elastic element provides initial clamping force while the second elastic element provides additional clamping force, together achieving sufficient holding force for both thin and thick sun visors without compromising attachment stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second elastic element is disposed within the holding space defined by the first elastic element's curved structure. This nested arrangement allows both elastic elements to cooperate efficiently, with the second element providing supplemental clamping force while being contained within the structural framework of the first element.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the elastic clip clamps to thin sun visors, then the device can be attached, but a gap is formed between the elastic clip and the housing and the appearance suffers

Engineering Contradiction:
Improveadaptability to different thicknessesVSAvoidappearance
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The elastic elements are designed to be flexible and adaptable to different sun visor thicknesses. The curved structure with concave surfaces allows the elastic elements to dynamically adjust their configuration, maintaining full contact with the housing across various thickness conditions and preventing gap formation that would compromise appearance.

Inventive Principle:
Principle #15Dynamics

3Force

If the conventional display cover plate bears increased torque, then the clamping force is sufficient for thick sun visors, but the cover plate easily becomes damaged

Engineering Contradiction:
Improveclamping forceVSAvoidcover plate durability
Core Design Contradiction:
ForceVSStrength

Solution Approach 1:

The clamping function is segmented between two elastic elements rather than relying on the display cover plate to provide all clamping force. This distribution of mechanical stress protects the cover plate from excessive torque while maintaining sufficient clamping capability through the coordinated action of both elastic elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two elastic elements act as intermediary components that provide the clamping force, reducing the direct mechanical stress and torque transmitted to the display cover plate. This intermediary mechanism protects the cover plate from damage while achieving the required clamping force for secure attachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual elastic element system ensures a secure clamp on sun visors of different thicknesses, preventing device separation and reducing torque on the cover plate, thus improving the device's appearance and functionality.

Implementation Method 1

The first elastic element includes a first section, a second section and a third section... the first section, the second section and the third section compose a curved structure, the curved structure surrounds the housing and defines a holding space

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the second section is curved, the second section is connected to the first section, and the second section includes a first concave surface... the second elastic element includes a second concave surface, and the second concave surface faces the holding space

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10085546B2Hands-free electronic device
Publication Date: 2018.10.02 WISTRON NEWEB CORP
  • US10085546B2 patent drawing
  • US10085546B2 patent drawing
  • US10085546B2 patent drawing

AI summary

A hands-free electronic device is provided, including a housing, a first elastic element and a second elastic element. The housing includes a first side and a second side opposite thereto. The first elastic element includes a first section, a second section and a third section. The first section covers the first side. The second section is connected to the first section, and the second section includes a first concave surface. An end of the third section is connected to the second section, and the other end of the third section is a free end. The second elastic element is disposed in the holding space, wherein a first end of the second elastic element is affixed to the second side, and a second end of the second elastic element is connected to the first elastic element.