Dual-equal Cam Phaser for Independent Valve Timing Control

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Solution Overview

Problem

Existing cam phaser technologies face challenges in efficiently adjusting valve timing to optimize engine performance across varying engine operating conditions, particularly in achieving balanced performance gains in power output, combustion stability, fuel consumption, and emissions.

Innovation Solution

A dual-equal cam phaser assembly with a drive plate assembly, cavity plate, and driven plate assembly, where the drive plate and vanes drive the cavity and driven plates through hydraulic engagement, allowing for adjustable angular displacement to synchronize intake and exhaust cam lobe timing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single cam phaser is used to adjust valve timing, then the structure is simple, but the ability to independently control intake and exhaust cam timing is limited

Engineering Contradiction:
Improveindependent cam timing controlVSAvoidphaser structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cam phaser system is segmented into two independent phasers: a first cam phaser for controlling the intake camshaft and a second cam phaser for controlling the exhaust camshaft. Each phaser can independently adjust timing within its own range, enabling separate control of intake and exhaust valve timing to optimize engine performance under different operating conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested configuration where the first and second cam phasers are integrated within a shared housing structure. The vanes of both phasers operate within a common fluid chamber environment, and the housing provides a unified mounting interface on the camshaft, creating a compact nested arrangement that reduces overall system complexity while maintaining independent control capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If cam timing is adjusted to optimize power output, then combustion stability may be compromised, but if timing is optimized for combustion stability, then power output may decrease

Engineering Contradiction:
Improveengine power outputVSAvoidcombustion stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The cam phaser system enables dynamic adjustment of cam timing based on real-time engine operating conditions. By controlling fluid pressure to the vanes, the timing of both intake and exhaust cams can be continuously varied, allowing the engine control system to optimize the balance between power output and combustion stability for different operating scenarios such as idle, cruising, or high-load conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the timing parameter of camshaft rotation independently for intake and exhaust strokes. By adjusting the angular position of each cam phaser through fluid pressure control, the valve opening and closing timing parameters are optimized to achieve both high power output and stable combustion characteristics under varying engine loads and speeds.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If valve timing is adjusted to reduce fuel consumption, then emissions control may be affected, but if timing is optimized for emissions, then fuel efficiency may decrease

Engineering Contradiction:
Improvefuel consumptionVSAvoidemissions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The dual cam phaser system dynamically adjusts intake and exhaust valve timing to optimize the air-fuel mixture management and exhaust gas recirculation. By controlling the duration and timing of valve events, the system can reduce fuel consumption during efficient operating conditions while maintaining emissions control through optimized exhaust timing and potential EGR management.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system modifies valve timing parameters to optimize both fuel efficiency and emissions. By adjusting the cam phaser positions, the valve lift duration and timing are optimized to improve combustion efficiency (reducing fuel consumption) while also controlling the timing of exhaust gas discharge and potential recirculation, thereby managing emissions output.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances engine performance by enabling precise adjustment of valve timing, improving power output, combustion stability, reducing fuel consumption, and minimizing emissions through optimized cam lobe synchronization.

Implementation Method 1

the drive plate and vanes drive the cavity and driven plates through hydraulic engagement

Methodology Applied
Scientific EffectHydraulic engagement: Hydraulic Press

Data Source

PatentUS7975663B2Dual-equal cam phasing with variable overlap
Publication Date: 2011.07.12 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US7975663B2 patent drawing
  • US7975663B2 patent drawing
  • US7975663B2 patent drawing

AI summary

A cam phaser assembly may include a drive plate assembly, a cavity plate, and a driven plate assembly. The drive plate assembly may include a drive plate and a first vane fixed for rotation with the drive plate. The cavity plate may be rotationally driven by the drive plate and may define first and second chambers. The first vane may extend into the first chamber. The driven plate assembly may be rotationally driven by the drive plate assembly and may include a driven plate and a second vane fixed for rotation with the driven plate that extends into the second chamber.