Dual-Expansion Refrigeration Cycle for Higher Heating Capacity

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Solution Overview

Problem

In refrigeration cycle devices with a main and sub-refrigerant circuit, the sub-usage-side heat exchanger has a small temperature difference with the main refrigerant, limiting the heating capacity and increasing the heat-exchange amount required to evaporate the main refrigerant at the main heat-source-side heat exchanger during heating operations.

Innovation Solution

Incorporating first and second main expansion mechanisms in the main refrigerant circuit to decompress the main refrigerant upstream and downstream of the sub-usage-side heat exchanger, increasing the temperature difference with the sub-refrigerant and enhancing the heating capacity, and using an intermediate heat exchanger that functions as a cooler during cooling and an evaporator during heating to optimize refrigerant flow and pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the sub-usage-side heat exchanger is used to heat the main refrigerant during heating operation, then the main refrigerant can be heated, but the temperature difference with the sub-refrigerant is small which limits the heating capacity

Engineering Contradiction:
Improveheating capacityVSAvoidheat-exchange amount required to evaporate main refrigerant
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent divides the heating process into two stages by introducing two expansion mechanisms. The first expansion mechanism creates a first expansion state with lower pressure and temperature, allowing greater temperature difference with the sub-refrigerant for enhanced heat exchange. The second expansion mechanism then creates the final expansion state. This segmentation enables the main refrigerant to absorb more heat from the sub-refrigerant in the first stage, thereby increasing heating capacity while reducing the total heat-exchange amount required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the pressure and temperature parameters of the main refrigerant by introducing a first expansion mechanism before the sub-usage-side heat exchanger. This first expansion reduces the refrigerant's pressure and temperature, creating a larger temperature difference with the sub-refrigerant during heating operation. By adjusting these parameters, the system optimizes heat transfer efficiency and increases heating capacity without requiring excessive heat-exchange amount.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the main refrigerant is decompressed before the sub-usage-side heat exchanger, then the temperature difference with sub-refrigerant increases and heating capacity improves, but the system complexity increases

Engineering Contradiction:
Improvetemperature differenceVSAvoidnumber of expansion mechanisms
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The first expansion mechanism serves multiple functions: it decompresses the main refrigerant before the sub-usage-side heat exchanger to increase temperature difference for heating, and it also prepares the refrigerant for efficient heat exchange during cooling operation. By designing this component to fulfill multiple roles, the patent reduces the need for separate dedicated components, thereby managing system complexity while achieving the desired temperature difference improvement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs controllable expansion mechanisms that can dynamically adjust their operation based on whether the system is in heating or cooling mode. The first expansion mechanism is activated selectively to provide the necessary pressure reduction and temperature difference during heating operations, while remaining inactive or bypassed during cooling operations. This dynamic control allows the system to maintain simplicity by only activating additional components when needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the heat-exchange amount required to evaporate the main refrigerant at the main heat-source-side heat exchanger, increases the heating capacity, and decreases the consumption power of the compressors, while using environmentally friendly refrigerants to minimize global warming impact.

Implementation Method 1

by causing a sub-usage-side heat exchanger of the sub-refrigerant circuit to function as an evaporator or a radiator of the sub-refrigerant, cool or heat the main refrigerant that flows between a main heat-source-side heat exchanger of the main refrigerant circuit and a main usage-side heat exchanger of the main refrigerant circuit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a first main expansion mechanism that decompresses the main refrigerant on an upstream side of the sub-usage-side heat exchanger

Methodology Applied
Scientific EffectDecompression: Depressurisation

Implementation Method 3

a second main expansion mechanism that decompresses the main refrigerant on a downstream side of the sub-usage-side heat exchanger

Methodology Applied
Scientific EffectDecompression: Depressurisation

Implementation Method 4

using an intermediate heat exchanger that functions as a cooler during cooling and an evaporator during heating to optimize refrigerant flow and pressure

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP3862656B1Refrigeration cycle device
Publication Date: 2024.06.05 DAIKIN INDUSTRIES LTD
  • EP3862656B1 patent drawingFigure 1
  • EP3862656B1 patent drawingFigure 2
  • EP3862656B1 patent drawingFigure 3

AI summary

A refrigeration cycle device that includes a main refrigerant circuit (20) and a sub-refrigerant circuit (80) cools or heats a main refrigerant that flows between a main heat-source-side heat exchanger (25) and a main usage-side heat exchanger (72a, 72b) by causing a sub-usage-side heat exchanger (85) to function as an evaporator or a radiator of a sub-refrigerant. A first main expansion mechanism (27) and a second main expansion mechanism (71a, 71b, 44) that decompress the main refrigerant are provided on an upstream side and a downstream side of the sub-usage-side heat exchanger (85) of the main refrigerant circuit (20).