Dual-Explosive Rock Fracturing Element with Controlled Impact Spreading

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Solution Overview

Problem

Existing rock-fracturing explosive devices dissipate blast energy away from the rock surface due to instantaneous dispersion of explosives upon impact, rendering them less effective for mining and avalanche control.

Innovation Solution

The use of a dual-explosive body system where a first explosive body spreads and compresses upon impact, followed by detonation of a second explosive body, which further spreads and detonates the first, enhancing shockwave propagation and rock fracturing, supported by a plastic carrier structure and elastomer envelope to control deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional cast explosive charge is used that disperses instantly on impact, then the explosive material is easily dispersed and distributed, but the blast wave is dissipated away from the rock surface reducing effectiveness

Engineering Contradiction:
Improveease of dispersionVSAvoidblast wave energy
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The explosive element is designed to spread and compress against the rock surface before detonation occurs. This preliminary spreading action ensures the explosive material is positioned optimally on the surface to concentrate the blast wave energy where needed, preventing energy dissipation while maintaining ease of dispersion through the controlled spreading mechanism

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the temporal sequence of dispersion and detonation parameters. By controlling the explosive to spread first (changing its physical distribution) and then detonate (changing its energy release state), the system achieves both easy dispersion and concentrated energy delivery, resolving the contradiction between these two requirements

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the explosive element spreads rapidly on impact, then coverage area is increased, but detonation effectiveness is reduced due to energy dissipation

Engineering Contradiction:
Improvecoverage areaVSAvoiddetonation power
Core Design Contradiction:
Area of stationary objectVSPower

Solution Approach 1:

The explosive element performs preliminary spreading to achieve adequate coverage area on the rock surface before detonation. This sequence ensures the explosive material covers the necessary area while maintaining sufficient density and concentration to generate effective detonation power, resolving the trade-off between coverage and power

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements a two-stage periodic action: first spreading (expansion phase) then detonation (energy release phase). This periodic sequence allows the explosive to achieve coverage area through spreading while maintaining detonation power through the subsequent concentrated energy release, preventing the inverse relationship between these parameters

Inventive Principle:
Principle #19Periodic action

3Productivity

If a dual explosive body system is used with controlled spreading, then rock fracturing effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improverock fracturing effectivenessVSAvoidexplosive element structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The explosive charge is segmented into a first explosive body and a second explosive body with different functions. The first body is designed for spreading and compression, while the second body provides detonation. This segmentation enables improved rock fracturing effectiveness through controlled sequence of actions while keeping each segment relatively simple in design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention merges two explosive bodies with complementary functions into a single integrated explosive element. The first explosive body handles spreading and compression, while the second handles detonation, combining their effects to achieve superior rock fracturing. This merging improves productivity while managing complexity through functional integration rather than separate systems

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the effectiveness of rock fracturing and avalanche control by concentrating blast energy and promoting extensive crack propagation and pulverization of rock strata, outperforming conventional systems.

Implementation Method 1

an explosive element; said explosive element subjected to an initial spreading against a target surface on impact of said explosive element with said target surface

Methodology Applied
Scientific EffectImpact Force: Impact Force

Implementation Method 2

said explosive element so constructed as to control the rate of spreading and compression against said surface prior to detonation

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 3

said explosive element including a first explosive body and a second explosive body; said second explosive body detonating subsequent to said impact; said first explosive body subjected to secondary spreading and detonation

Methodology Applied
Scientific EffectDetonation: Detonation

Implementation Method 4

promoting extensive crack propagation and pulverization of rock strata

Methodology Applied
Scientific EffectShock Wave: Shock Wave

Data Source

PatentUS9683825B2Projectile
Publication Date: 2017.06.20 APPLIED EXPLOSIVES TECH
  • US9683825B2 patent drawing
  • US9683825B2 patent drawing
  • US9683825B2 patent drawing

AI summary

A rock-fracturing mining explosive element; said explosive element subjected to an initial spreading against a target surface on impact of said explosive element with said target surface; said explosive element so constructed as to control the rate of spreading and compression against said surface prior to detonation.