Dual Fiber Bragg Grating Strain Sensor with Passive Temperature Compensation

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Solution Overview

Problem

Existing optical fiber strain sensors face challenges in accurately discriminating between strain and temperature effects, particularly in providing practical packaging methods that are simple, cost-effective, and maintain temperature independence without complex calibration or active systems.

Innovation Solution

The use of a method involving a pair of fiber Bragg gratings (FBGs) with different grating periods embedded in a composite laminate structure, where one FBG compresses and the other extends under strain, allowing for optical interrogation to determine peak reflection wavelength separation representative of induced strain, while the passive design compensates for temperature effects using a strain neutral layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a dual head sensor or multiple FBGs are used to discriminate strain and temperature, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvestrain measurement accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor fiber is divided into multiple sections, each containing an FBG with specific grating periods. The first FBG has a first grating period and the second FBG has a second grating period, creating segmented sensing regions that respond differently to strain and temperature, enabling discrimination through their combined wavelength responses

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor employs a composite packaging structure combining a rigid outer tube with a flexible inner tube made of elastomeric material. This composite structure provides mechanical protection while allowing controlled deformation, and the elastomeric material's Poisson's ratio contributes to temperature compensation effects

Inventive Principle:
Principle #40Composite materials

2Device complexity

If passive temperature compensation devices are used, then device complexity is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetemperature compensation complexityVSAvoidcomponent fabrication precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent utilizes the Poisson's ratio parameter of the elastomeric material to achieve temperature compensation. By selecting materials with specific Poisson's ratios (typically 0.4-0.5 for rubber-like materials), the lateral contraction during axial stretching creates a wavelength shift that compensates for the direct temperature-induced wavelength shift of the FBG

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The flexible inner tube made of elastomeric material exhibits thermal expansion characteristics that counteract the thermal contraction of the optical fiber. The elastomeric material's greater thermal expansion coefficient compared to the glass fiber creates a compensating mechanical strain that offsets temperature effects on the FBG wavelength

Inventive Principle:
Principle #37Thermal expansion

3Measurement precision

If active feedback systems are used for temperature monitoring, then measurement precision is improved, but use of energy increases

Engineering Contradiction:
Improvetemperature and strain discrimination accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The sensor system performs self-temperature-compensation using the inherent thermal and mechanical properties of the elastomeric packaging material. The system requires no external power source, active feedback control, or additional temperature sensors - the physical properties of the materials automatically compensate for temperature effects throughout the sensing range

Inventive Principle:
Principle #25Self-service

4Stability of the object's composition

If precision-made components are used for temperature compensation, then temperature independence is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvetemperature independenceVSAvoidassembly simplicity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent employs a flexible elastomeric inner tube that can be easily formed and assembled. The elastomeric material's flexibility allows it to be stretched and shaped during assembly, and it automatically returns to its original shape during operation, providing consistent temperature compensation without requiring precision machining or complex assembly procedures

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a robust, low-cost, high-sensitivity strain sensor with accurate pressure/load/displacement readings, independent of temperature perturbations, and minimizes component complexity, making it suitable for various applications including smart structures and industrial use.

Implementation Method 1

an optical fiber having at least a first fiber Bragg grating (FBG) and a second FBG formed therein; subjecting the optical fiber to a strain inducing force such that a grating period in the first FBG compresses and a grating period in the second FBG extends; and optically interrogating the first and second FBG to determine peak reflection wavelengths

Methodology Applied
Scientific EffectFiber Bragg grating effect: Reflection

Implementation Method 2

passive devices that utilize the thermal characteristics of materials/structures to modify the response of the FBG wavelength to temperature. Since the refractive index is hard to control, passive temperature compensation devices generally operate by controlling the elongation with temperature of the optical fiber containing the FBG

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

G. W. Yoffe et al has proposed a passive temperature compensating package for an optical fiber grating, in which the grating is mounted under tension in a package comprising two materials (a silica tube and an aluminum tube) with different thermal-expansion coefficients (TEC). As the temperature rises, the strain is progressively released, compensating the temperature dependence of the Bragg wavelength

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS7702190B2Fiber Bragg grating sensor
Publication Date: 2010.04.20 AGENCY FOR SCI TECH & RES
  • US7702190B2 patent drawing
  • US7702190B2 patent drawing
  • US7702190B2 patent drawing

AI summary

An optical fiber strain sensor, a method of fabricating the same, and a method of sensing strain (1200). The method of strain sensing comprises providing an optical fiber having at least a first fiber Bragg grating (FBG) and a second FBG formed therein (1202); subjecting the optical fiber to a strain inducing force such that a grating period in the first FBG compresses and a grating period in the second FBG extends (1204); and optically interrogating the first and second FBG to determine peak reflection wavelengths of the first and second FBGs respectively (1206), whereby a separation between the peak reflection wavelengths of the first and second FBGs is representative of the strain induced.