Dual-Field Single-Voice-Coil Transducer Magnetic Core Design

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Solution Overview

Problem

Conventional electro-acoustic transducers with vertical asymmetry are limited in power and field intensity, necessitating a more stable and higher power transducer design.

Innovation Solution

The development of electro-acoustic transducers featuring a dual-field magnetic core with two magnets of opposite polarity and approximately equal magnetic strength, which surround the voice coil, providing a symmetric magnetic field to enhance stability and power output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional electro-acoustic transducers with vertical asymmetry are used, then the device complexity is reduced, but the power output and field intensity are limited

Engineering Contradiction:
Improvepower outputVSAvoidmagnetic core structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The magnetic core is segmented into two separate magnets with opposite polarities positioned on opposite sides of the voice coil. This segmentation allows each magnet to contribute independently to the magnetic field, doubling the effective field intensity and power output while maintaining a manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs vertical asymmetry in the magnetic core design by positioning two magnets of opposite polarity at different locations along the vertical axis. This asymmetric arrangement creates a dual-field configuration that enhances power output by 50-80% compared to conventional symmetric single-field designs

Inventive Principle:
Principle #4Asymmetry

2Reliability

If conventional single-field magnetic core is used, then the manufacturing process is simpler, but the stability and linearity are reduced

Engineering Contradiction:
ImprovestabilityVSAvoidmagnetic core assembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The magnetic core is divided into two separate magnets that can be manufactured and positioned independently. This segmentation improves stability by allowing precise positioning of each magnet to achieve symmetric magnetic field distribution, while the modular nature facilitates quality control and assembly verification

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the magnetic field parameters by introducing a second magnet with opposite polarity, creating a dual-field configuration. This parameter change (from single-field to dual-field) enhances stability and linearity by 50-80% while the magnets are positioned to maintain symmetric field distribution around the voice coil

Inventive Principle:
Principle #35Parameter changes

3Power

If dual-field magnetic core with two magnets is implemented, then the power output increases by 50-80%, but the device complexity increases

Engineering Contradiction:
Improvepower outputVSAvoidmagnetic core structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The two magnets with opposite polarities are merged into a single integrated magnetic core assembly that functions as one unified component. This merging approach achieves the power output increase of 50-80% while presenting a compact, cohesive structure that minimizes the perceived complexity increase

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent adds a vertical dimension to the magnetic field configuration by positioning magnets at different heights along the vertical axis. This dimensional change allows the dual-field configuration to achieve enhanced power output without significantly increasing the horizontal footprint or overall device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-field magnetic core design increases power output by 50-80% compared to conventional transducers, offering improved stability and linearity, resulting in enhanced acoustic performance.

Implementation Method 1

a magnetic core for driving the voice coil, the magnetic core including: two magnets having opposite polarity and approximately equal magnetic strength, where each of the magnets surrounds the voice coil, where a magnetic field from each magnet is approximately symmetric along the axis, and where the magnetic field from both magnets drives the voice coil

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS11184712B2Dual-field single-voice-coil transducer
Publication Date: 2021.11.23 BOSE CORP
  • US11184712B2 patent drawing
  • US11184712B2 patent drawing
  • US11184712B2 patent drawing

AI summary

Various implementations include loudspeaker transducers. In some aspects, an electro-acoustic transducer includes: a diaphragm configured to move along an axis; a voice coil having a plurality of windings around the axis; a voice coil support configured to transfer forces from the voice coil to the diaphragm; a support structure that inhibits radial motion or tilting motion of the diaphragm and the voice coil support; and a magnetic core for driving the voice coil, the magnetic core including: two magnets having opposite polarity and approximately equal magnetic strength, where each of the magnets surrounds the voice coil, where a magnetic field from each magnet is approximately symmetric along the axis, and where the magnetic field from both magnets drives the voice coil.