Dual Fin Structures for Gate Control and Leakage Reduction

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Solution Overview

Problem

The short channel effect in silicon-based CMOS transistors, where decreasing channel lengths lead to degraded gate control, reduced threshold voltage, and decreased drive current, poses challenges in maintaining performance as device dimensions shrink.

Innovation Solution

The method involves fabricating semiconductor device structures with dual fins, using a process that includes forming a mask layer, patterning it to create apertures, forming trenches with sloped or angled sidewalls, and depositing dielectric material to isolate the fins, which are then further isolated using spade and bowl etches to reduce cross-talk and leakage current, ultimately forming dual fin structures that enhance gate control and drive current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If channel length is reduced to increase operation speed and component density, then productivity and speed improve, but gate control deteriorates and short channel effects increase

Engineering Contradiction:
Improveoperation speedVSAvoidgate control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The semiconductor structure is divided into multiple fins instead of a single planar channel. The dual-fin configuration segments the current path and increases the effective gate control area, allowing better electrostatic control even at reduced channel lengths

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional planar channel to a three-dimensional vertical fin structure. This dimensional change increases the surface area available for gate control while maintaining a short horizontal channel length, thus improving gate control without sacrificing speed

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If channel length is reduced to increase component density, then area utilization improves, but threshold voltage control deteriorates

Engineering Contradiction:
Improvecomponent densityVSAvoidthreshold voltage control
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The channel is segmented into multiple fins, increasing the effective channel width and allowing higher component density while maintaining adequate gate control through the increased surface area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the geometric parameters by creating vertical fins with controlled heights and spacing. This allows the threshold voltage to be controlled through the fin dimensions and doping profiles while maintaining high component density

Inventive Principle:
Principle #35Parameter changes

3Speed

If source and drain regions are extended towards each other to reduce channel length, then speed increases, but cross-talk and leakage current increase

Engineering Contradiction:
Improveoperation speedVSAvoidcross-talk and leakage current
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The dual-fin structure segments the source and drain regions, reducing direct interaction between them. The increased vertical separation and staggered configuration minimize cross-talk and leakage current while maintaining short horizontal channel length for high speed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By transitioning to vertical fins, the invention increases separation in the vertical dimension while maintaining short horizontal channels. This dimensional change reduces parasitic effects and leakage paths between source and drain

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9219001B2Methods of forming semiconductor devices having recesses
Publication Date: 2015.12.22 MICRON TECHNOLOGY INC
  • US9219001B2 patent drawing
  • US9219001B2 patent drawing
  • US9219001B2 patent drawing

AI summary

Fin-FET (fin field-effect transistor) devices and methods of fabrication are disclosed. The fin-FET devices include dual fin structures that may form a channel region between a source region and a drain region. In some embodiments, the dual fin structures are formed by forming shallow trench isolation structures, using a pair of shallow trench isolation (STI) structures as a mask to define a recess in a portion of a substrate between the pair of STI structures, and recessing the pair of STI structures so that the resulting dual fin structures protrude from an active surface of the substrate. The dual fin structures may be used to form single-gate, double-gate, or triple-gate fin-FET devices. Electronic systems including such fin-FET devices are also disclosed.