Dual Vehicle Flap Control With Sequential Opening Mechanism

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Solution Overview

Problem

Existing systems of controlled flaps for vehicles cannot independently control the opening and closing of two sets of flaps, limiting flexibility and efficiency in air management.

Innovation Solution

A system with two sets of flaps, each driven by an actuator, utilizing a spring, upper and lower levers with lost motion cams, and connecting rods to allow independent control of flap positions, enabling a modular flap control strategy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two sets of flaps are controlled simultaneously to open or close, then the structure is simple, but one set of flaps cannot be opened or closed independently of the other

Engineering Contradiction:
Improveindependent flap controlVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The single actuator is segmented into two independent output mechanisms: a first output mechanism connected to the first set of flaps and a second output mechanism connected to the second set of flaps. This segmentation allows each set of flaps to be controlled independently while using a single actuator, resolving the contradiction between independent control capability and device complexity.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a single actuator drives both sets of flaps, then the number of actuators is reduced, but independent control of each flap set is limited

Engineering Contradiction:
Improveflap control flexibilityVSAvoidactuator mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The single actuator is designed with multi-functionality, serving as both a first actuator for the first set of flaps and a second actuator for the second set of flaps. The actuator includes a first output mechanism and a second output mechanism that can independently drive respective flap sets, enabling flexible control operations while reducing the total number of actuators required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If flaps are opened simultaneously, then the control system is simple, but air management flexibility under the engine hood is reduced

Engineering Contradiction:
Improveair management flexibilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system implements dynamic operation where the first set of flaps and the second set of flaps can be opened or closed in different sequences and at different rates. The actuator can independently adjust the position of each flap set based on operating conditions, providing dynamic air management flexibility while maintaining a relatively simple control architecture.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible air management by allowing independent control of flap positions, improving air penetration, reducing fuel consumption, and CO2 emissions, and facilitating engine heating or cooling as needed.

Implementation Method 1

a spring connecting the two sets of flaps

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12606007B2System of controlled flaps for a vehicle, comprising two sets of flaps
Publication Date: 2026.04.21 VALEO SYST THERMIQUES SAS
  • US12606007B2 patent drawing
  • US12606007B2 patent drawing
  • US12606007B2 patent drawing

AI summary

The invention relates to a system (1) of controlled flaps comprising two sets (10a, 10b) of flaps (100), each set (10a, 10b) of flaps (100) being able to adopt an open position (p1) and a closed position (p2), characterized in that said system (1) of controlled flaps further comprises an actuator (11) that is configured to bring one (10a) of the sets (10a, 10b) of flaps (100) into the open position (p1) before the other (10b) of the sets (10a, 10b) of flaps (100).